Johnson Controls JRC Series Скачать руководство пользователя страница 38

WAT E R - S O U R C E   H E AT   P U M P S

JRC-Series

R e v. :   D e c e m b e r   8 ,   2 0 2 1

I n s t a l l a t i o n ,   O p e r a t i o n ,   M a i n t e n a n c e

38

Functional Troubleshooting

Fault

Htg Clg Possible Cause

Solution

Main power problems

X

X

Green Status LED Off

Check line voltage circuit breaker and disconnect.
Check for line voltage between L1 and L2 on the contactor.

Check for 24VAC between R and C on CXM/DXM2

Check primary/secondary voltage on transformer.

HP Fault 

Code 2
High Pressure

X

Reduced or no water flow in cooling

Check pump operation or valve operation/setting.

Check water flow adjust to proper flow rate.

X

Water Temperature out of range in cooling

Bring water temp within design parameters.

X

Reduced or no air flow in heating

Check for dirty air filter and clean or replace.

Check fan motor operation and airflow restrictions.

Dirty Air Coil- construction dust etc.

Too high of external static. Check static vs blower table.

X

Air temperature out of range in heating

Bring return air temp within design parameters.

X

X

Overcharged with refrigerant

Check superheat/subcooling vs typical operating condition table.

X

X

Bad HP Switch

Check switch continuity and operation. Replace.

LP/LOC Fault

Code 3
Low Pressure / Loss of Charge

X

X

Insufficient charge

Check for refrigerant leaks

X

Compressor pump down at start-up

Check charge and start-up water flow.

LT1 Fault

Code 4
Water coil low 

temperature limit

X

Reduced or no water flow in heating

Check pump operation or water valve operation/setting.

Plugged strainer or filter.  Clean or replace..

Check water flow adjust to proper flow rate.

X

Inadequate antifreeze level

Check antifreeze density with hydrometer.

X

Improper temperature limit setting (30°F vs 10°F 

[-1°C vs -2°C])

Clip JW3 jumper for antifreeze (10°F [-12°C]) use.

X

Water Temperature out of range

Bring water temp within design parameters.

X

X

Bad thermistor

Check temp and impedance correlation per chart

LT2 Fault

Code 5
Air coil low

temperature limit

X

Reduced or no air flow in cooling 

Check for dirty air filter and clean or replace.

Check fan motor operation and airflow restrictions.

Too high of external static. Check static vs blower table.

X

Air Temperature out of range

Too much cold vent air? Bring entering air temp within design parameters.

X

Improper temperature limit setting (30°F vs 10°F 

[-1°C vs -12°C])

Normal airside applications will require 30°F [-1°C] only.

X

X

Bad thermistor

Check temp and impedance correlation per chart.

Condensate Fault 

Code 6

X

X

Blocked drain

Check for blockage and clean drain.

X

X

Improper trap

Check trap dimensions and location ahead of vent.

X

Poor drainage

Check for piping slope away from unit.

Check slope of unit toward outlet.
Poor venting. Check vent location.

X

Moisture on sensor

Check for moisture shorting to air coil.

X

X

Plugged air filter

Replace air filter.

x

X

Restricted Return Air Flow

Find and eliminate restriction. Increase return duct and/or grille size.

Over/Under 

Voltage Code 7
(Auto resetting)

X

X

Under Voltage

Check power supply and 24VAC voltage before and during operation.

Check power supply wire size.

Check compressor starting.  Need hard start kit?

Check 24VAC and unit transformer tap for correct power supply voltage.

X

X

Over Voltage

Check power supply voltage and 24VAC before and during operation.

Check 24VAC and unit transformer tap for correct power supply voltage.

Unit Performance

Code 8

X

Heating mode LT2>125°F [52°C]

Check for poor air flow or overcharged unit.

X

Cooling Mode LT1>125°F [52°C] OR LT2< 40ºF 

[4ºC])

Check for poor water flow, or air flow.

Swapped Thermistor

Code 9

X

X

LT1 and LT2 swapped

Reverse position of thermistors

No Fault Code Shown

X

X

No compressor operation

See "Only Fan Operates".

X

X

Compressor overload

Check and replace if necessary.

X

X

Control board

Reset power and check operation.

Unit Short Cycles

X

X

Dirty air filter

Check and clean air filter.

X

X

Unit in "test mode"

Reset power or wait 20 minutes for auto exit.

X

X

Unit selection

Unit may be oversized for space. Check sizing for actual load of space.

X

X

Compressor overload

Check and replace if necessary

Only Fan Runs

X

X

Thermostat position

Ensure thermostat set for heating or cooling operation.

X

X

Unit locked out

Check for lockout codes. Reset power.

X

X

Compressor Overload

Check compressor overload. Replace if necessary.

X

X

Thermostat wiring

Check thermostat wiring at heat pump. Jumper Y and R for compressor operation in test mode.

Only Compressor Runs

X

X

Thermostat wiring

Check G wiring at heat pump.  Jumper G and R for fan operation

X

X

Fan motor relay

Jumper G and R for fan operation.  Check for Line voltage across BR contacts.

X

X

Check fan power enable relay operation (if present).

X

X

Fan motor

Check for line voltage at motor. Check capacitor.

X

X

Thermostat wiring

Check thermostat wiring at heat pump. Jumper Y and R for compressor operation in test 

mode

Unit Doesn’t Operate
in Cooling

X

Reversing valve

Set for cooling demand and check 24VAC on RV coil and at CXM/DXM2 board.

If RV is stuck, run high pressure up by reducing water flow and while operating engage and 

disengage RV coil voltage to push valve.

X

Thermostat setup

Check for ‘O’ RV setup not ‘B’.

X

Thermostat wiring

Check O wiring at heat pump. Jumper O and R for RV coil ‘click’.

X

Thermostat wiring

Put thermostat in cooling mode. Check 24 VAC on O (check between C and O); check for 

24 VAC on W (check between W and C). There should be voltage on O, but not on W. If 

voltage is present on W, thermostat may be bad or wired incorrectly.

Содержание JRC Series

Страница 1: ...ter Source Heat Pumps Installation Operation Maintenance Supersedes 14805 NOM1 0521 Form 14805 NOM1 1221 97B0035N10 Issue Date December 8 2021 JRC Series Water Source Heat Pump MODELS JRC 0 75 1 5 Ton...

Страница 2: ...ons 13 Ground Water Heat Pump Applications 14 Water Quality Standards 16 Electrical Line Voltage 20 Electrical 21 JRC Series Wiring Diagram Matrix 24 CXM Controls 25 DXM Controls 26 Safety Features CX...

Страница 3: ...Model Type Unit Size None Motorized Water Valve Autoflow 2 25 Gpm Ton Autoflow 3 0 Gpm Ton Motorized Water Valve Afr 2 25 Motorized Water Valve Afr 3 0 Secondary Circulation Pump Water Circuit Options...

Страница 4: ...ce with the regulations of ALL authorities having jurisdiction and MUST conform to all applicable codes It is the responsibility of the installing contractor to determine and comply with ALL applicabl...

Страница 5: ...he system components Remove any dirt or debris found in or on these components Pre Installation Installation Operation and Maintenance instructions are provided with each unit Horizontal equipment is...

Страница 6: ...ze Bottom Return in mm 1 10 x 30 x 1 254 x 762 x 25 1 10 x 36 x 1 254 x 914 x 25 Front Return In mm 1 7 x 29 5 x 1 8 178 x 749 x 3 2 1 7 x 35 5 x 1 8 178 x 902 x 3 2 Unit Size Bottom Return Std 5 Base...

Страница 7: ...ecure the subbase in place 6 Remove subbase shipping support bracket and discard 7 Make all necessary electrical connections as described in the Electrical Wiring section of this manual Consult the wi...

Страница 8: ...tly Horizontal runs of condensate hose should be pitched downward 1 4 inch minimum for every foot 10 mm per 46 cm of hose Avoid low points because dirt collects in these areas and may cause blockage I...

Страница 9: ...tional Motorized Water Valve 1 75 44 Out In Water Connections 1 2 FPT 2 25 57 In Out 11 25 286 2 00 51 1 50 38 8 00 Min 203 2 25 57 5 8 15 9 ID Vinyl Hose 8 00 Min 203 Water Connections 1 2 FPT 11 25...

Страница 10: ...D Vinyl Hose Optional Motorized Water Valve Optional Autoflow Valve Water Connections 5 8 15 9 OD Copper 1 2 FPT or 1 2 MPT Optional isconnect Box unted to cabinet not chassis Optional Motorized Water...

Страница 11: ...e or pipe joint compound that is applied Maximum allowable torque for brass fittings is 30 ft lbs 41 N m If a torque wrench is not available tighten finger tight plus one quarter turn Tighten steel fi...

Страница 12: ...enoid valve for use in variable speed pumping systems may also be included in the hose kit The piping system should be flushed to remove dirt piping chips and other foreign material prior to operation...

Страница 13: ...to assist the contractor in installing trouble free ground loops These instructions are recommendations only State provincial and local codes MUST be followed and installation MUST conform to ALL app...

Страница 14: ...the pH 7 5 and the calcium hardness is less than 100 ppm scaling potential is low If this method yields numbers out of range of those listed the Ryznar Stability and WARNING Polyolester Oil commonly...

Страница 15: ...re is constantly varying two pressure gauges may be needed Adjust the valve until the desired flow of 1 5 to 2 gpm per ton 2 0 to 2 6 l m per kW is achieved A second method of flow control requires a...

Страница 16: ...l l e c a i r e t c a B Sulfate reducing 0 0 0 0 L m s l l e c a i r e t c a b Suspended Solids 0 1 0 1 0 1 0 1 m p p S S T Earth Ground Resistance 0 s m h O Consult NEC local electrical codes for gro...

Страница 17: ...ed 7 If water temperature is expected to fall below 40 F antifreeze is required Refer to the heat pump IOM for the correct solution ratios to prevent freezing Hydrogen Sulfide has an odor of rotten eg...

Страница 18: ...esistance measured should be zero Ohms The NEC allows a resistance to ground up to 20 Ohms Any resistance above zero indicates a poor earth ground which may be the result of a hot neutral line or that...

Страница 19: ...If higher than 500mV electrolysis will occur and corrosion will result If voltage is measured the cause is a high resistance earth ground or current on the neutral conductor Remedial measures should...

Страница 20: ...open the power supply disconnect switch and secure it in an open position during installation CAUTION Use only copper conductors for field installed electrical wiring Unit terminals are not designed...

Страница 21: ...0 5 N A 4 20 5 13 15 0 8 5 00 5 93 15 E 265 60 1 239 292 3 5 22 0 0 4 N A 3 90 4 78 15 0 7 4 60 5 48 15 JRC12 A 115 60 1 104 126 9 5 50 0 1 0 N A 10 50 12 88 20 1 4 11 90 14 28 20 G 208 230 60 1 197 2...

Страница 22: ...ld supplied and field installed B only required with systems employing remote mounted thermostats Figure 3 Typical Field Installed Wiring WARNING To avoid possible injury or death due to electrical sh...

Страница 23: ...e 18 AWG wire Wire the appropriate thermostat as shown in Figure 7 to the low voltage terminal strip on the CXM or DXM control board Practically any heat pump thermostat will work with JRC WSHP units...

Страница 24: ...ard JRC DIGIT 8 L N CXM w MPC JRC DIGIT 8 M P DXM w MPC JRC DIGIT 8 D S DXM Standard S1 S1 S1 S1 S2 S2 1 2 3 4 5 OFF ON 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 OFF ON OFF ON OFF ON O...

Страница 25: ...ted to R Clipped AL2 dry contact no connection DIP Switches Note In the following field configuration options DIP switches should only be changed when power is removed from the CXM control DIP switch...

Страница 26: ...e control is attempting a retry of a fault the status LED will slow flash slow flash one flash every 2 seconds to indicate the control is in the process of retrying Field Configuration Options Note In...

Страница 27: ...able 7c Accessory DIP Switch Settings 1 3 Thermostat type heat pump or heat cool DIP 1 3 provides selection of thermostat type Heat pump or heat cool thermostats can be selected When in heat cool mode...

Страница 28: ...he compressor contactor coil The high pressure fault recognition is immediate does not delay for 30 continuous seconds before de energizing the compressor High pressure lockout code 2 Example 2 quick...

Страница 29: ...mode and the LT2 sensor is colder than the LT1 sensor Swapped LT1 LT2 thermistor code 9 ESD DXM only The ESD Emergency Shut Down mode can be enabled from an external common signal to termi nal ESD to...

Страница 30: ...30 120 1 49 20 90 6 7 32 Requires optional insulation package when operating below the dew point Requires antifreeze optional insulation package and jumper clipped UNIT OPERATING LIMITS All JRC Model...

Страница 31: ...f water or other equivalent approved cleaning agent Reset the boiler to raise the loop temperature to 100 F 38 C Circulate the solution for a minimum of 8 to 24 hours At the end of this period shut of...

Страница 32: ...promotes longevity of hoses and fittings see Table 3 System flushing Verify that all hoses are connected end to end when flushing to insure that debris bypasses the unit heat exchanger water valves an...

Страница 33: ...urn thermostat to OFF position A hissing noise indicates proper functioning of the reversing valve 6 Allow five 5 minutes between tests for pressure to equalize before beginning heating test a Adjust...

Страница 34: ...57 8 13 8 13 8 13 9 14 8 13 7 12 16 18 12 14 8 10 18 24 18 24 18 24 164 174 165 175 167 177 372 392 375 395 379 399 17 22 18 23 19 24 13 18 13 18 13 18 14 5 16 5 11 2 13 2 7 9 9 9 35 41 35 41 36 42 11...

Страница 35: ...9 14 9 14 9 14 11 16 9 14 6 11 15 8 17 8 14 9 16 9 14 16 18 24 18 24 18 24 164 174 165 175 167 177 372 392 375 395 379 399 17 22 18 23 19 24 13 18 13 18 13 18 14 5 16 5 11 2 13 2 7 9 9 9 35 41 35 41 3...

Страница 36: ...and data entries before the system is put into full operation Temperatures F or C Antifreeze __________________ Pressures PSIG or kPa Type __________________ Cooling Mode Heating Mode Return Air Tempe...

Страница 37: ...erating conditions and be replaced when necessary Units should never be operated without a filter Washable high efficiency electrostatic filters when dirty can exhibit a very high pressure drop for th...

Страница 38: ...e of unit toward outlet Poor venting Check vent location X Moisture on sensor Check for moisture shorting to air coil X X Plugged air filter Replace air filter x X Restricted Return Air Flow Find and...

Страница 39: ...ck fan motor operation and air flow restrictions Too high of external static Check static vs blower table X Reduced or no water flow in cooling Check pump operation or valve operation setting Check wa...

Страница 40: ...HWG HEATING CYCLE ANALYSIS PSI SAT PSI SAT F F AIR COIL F F FP2 HEATING LIQUID LINE F EXPANSION VALVE AIR COIL F F PSI SAT PSI SAT F F F F WATER IN WATER OUT PSI PSI F F WATER IN WATER OUT PSI PSI Use...

Страница 41: ...JRC Series Rev Decem b er 8 2021 TH E SMART SOLUTION FOR ENERGY EFFICI E N CY Installation Operation Maintenance 41 Notes...

Страница 42: ...WATE R SOURCE HEAT PUMPS JRC Series Rev Decemb er 8 2021 Installation Operation Maintenance 42 Notes...

Страница 43: ...JRC Series Rev Decem b er 8 2021 TH E SMART SOLUTION FOR ENERGY EFFICI E N CY Installation Operation Maintenance 43 Notes...

Страница 44: ...o Subordinate 08 19 20 Created Johnson Controls works continually to improve its products As a result the design and specifications of each product at the time for order may be changed without notice...

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