Johnson Controls JRC Series Скачать руководство пользователя страница 32

WAT E R - S O U R C E   H E AT   P U M P S

JRC-Series

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I n s t a l l a t i o n ,   O p e r a t i o n ,   M a i n t e n a n c e

32

Unit and System Checkout Procedure

BEFORE POWERING SYSTEM, please check the following:

UNIT CHECKOUT

  Balancing/shutoff valves: Insure that all isolation valves 

are open and water control valves are wired.  

  Line voltage and wiring: Verify that voltage is within 

an acceptable range for the unit and wiring and fuses/

breakers are properly sized. Verify that low voltage 

wiring is complete.

  Unit control transformer: Insure that transformer has 

the properly selected voltage tap. Commercial 208-

230V units are factory wired for 208V operation 

unless specified otherwise.

  Entering water and air: Insure that entering water and 

air temperatures are within operating limits of Table 8.

  Low water temperature cutout: Verify that low water 

temperature cut-out on the CXM/DXM control is 

properly set.

  Unit fan: Manually rotate fan to verify free rotation and 

insure that blower wheel is secured to the motor shaft. 

Be sure to remove any shipping supports if needed. 

DO NOT oil motors upon start-up. Fan motors are pre-

oiled at the factory. Check unit fan speed selection and 

compare to design requirements.

  Condensate line: Verify that condensate line is open 

and properly pitched toward drain.

  Water flow balancing: Record inlet and outlet water 

temperatures for each heat pump upon startup. 

This check can eliminate nuisance trip outs and high 

velocity water flow that could erode heat exchangers.

  Unit air coil and filters: Insure that filter is clean and 

accessible. Clean air coil of all manufacturing oils.

  Unit controls: Verify that CXM or DXM field selection 

options are properly set.

SYSTEM CHECKOUT

  System water temperature: Check water temperature 

for proper range and also verify heating and cooling set 

points for proper operation.

  System pH: Check and adjust water pH if necessary 

to maintain a level between 6 and 8.5. Proper pH 

promotes longevity of hoses and fittings (see Table 3).

  System flushing: Verify that all hoses are connected 

end to end when flushing to insure that debris 

bypasses the unit heat exchanger, water valves and 

other components. Water used in the system must be 

potable quality initially and clean of dirt, piping slag, 

and strong chemical cleaning agents. Verify that all air 

is purged from the system. Air in the system can cause 

poor operation or system corrosion.

  Cooling tower/boiler: Check equipment for proper set 

points and operation.

  Standby pumps: Verify that the standby pump is 

properly installed and in operating condition.

  System controls: Verify that system controls function 

and operate in the proper sequence.

  Low water temperature cutout: Verify that low water 

temperature cut-out controls are provided for the 

outdoor portion of the loop.  Otherwise, operating 

problems may occur.

  System control center: Verify that the control center 

and alarm panel have appropriate set points and are 

operating as designed.

  Miscellaneous: Note any questionable aspects of  

the installation.

CAUTION!

 Verify that ALL water control valves are open and 

allow water flow prior to engaging the compressor. Freezing 

of the coax or water lines can permanently damage the heat 

pump.

CAUTION! 

To avoid equipment damage, DO NOT 

leave system filled in a building without heat during the 

winter unless antifreeze is added to the water loop. Heat 

exchangers never fully drain by themselves and will freeze 

unless winterized with antifreeze.

NOTICE! Failure to remove shipping brackets from 

spring-mounted compressors will cause excessive 

noise, and could cause component failure due to 

added vibration.

 

CAUTION!

 

 

CAUTION!

 

WARNING!

 Polyolester Oil, commonly known as POE oil, is 

a synthetic oil used in many refrigeration systems including 

those with HFC-410A refrigerant. POE oil, if it ever comes 

in contact with PVC or CPVC piping, may cause failure of 

the PVC/CPVC. PVC/CPVC piping should never be used 

as supply or return water piping with water source heat 

pump products containing HFC-410A as system failures and 

property damage may result.

 

WARNING!

 

Содержание JRC Series

Страница 1: ...ter Source Heat Pumps Installation Operation Maintenance Supersedes 14805 NOM1 0521 Form 14805 NOM1 1221 97B0035N10 Issue Date December 8 2021 JRC Series Water Source Heat Pump MODELS JRC 0 75 1 5 Ton...

Страница 2: ...ons 13 Ground Water Heat Pump Applications 14 Water Quality Standards 16 Electrical Line Voltage 20 Electrical 21 JRC Series Wiring Diagram Matrix 24 CXM Controls 25 DXM Controls 26 Safety Features CX...

Страница 3: ...Model Type Unit Size None Motorized Water Valve Autoflow 2 25 Gpm Ton Autoflow 3 0 Gpm Ton Motorized Water Valve Afr 2 25 Motorized Water Valve Afr 3 0 Secondary Circulation Pump Water Circuit Options...

Страница 4: ...ce with the regulations of ALL authorities having jurisdiction and MUST conform to all applicable codes It is the responsibility of the installing contractor to determine and comply with ALL applicabl...

Страница 5: ...he system components Remove any dirt or debris found in or on these components Pre Installation Installation Operation and Maintenance instructions are provided with each unit Horizontal equipment is...

Страница 6: ...ze Bottom Return in mm 1 10 x 30 x 1 254 x 762 x 25 1 10 x 36 x 1 254 x 914 x 25 Front Return In mm 1 7 x 29 5 x 1 8 178 x 749 x 3 2 1 7 x 35 5 x 1 8 178 x 902 x 3 2 Unit Size Bottom Return Std 5 Base...

Страница 7: ...ecure the subbase in place 6 Remove subbase shipping support bracket and discard 7 Make all necessary electrical connections as described in the Electrical Wiring section of this manual Consult the wi...

Страница 8: ...tly Horizontal runs of condensate hose should be pitched downward 1 4 inch minimum for every foot 10 mm per 46 cm of hose Avoid low points because dirt collects in these areas and may cause blockage I...

Страница 9: ...tional Motorized Water Valve 1 75 44 Out In Water Connections 1 2 FPT 2 25 57 In Out 11 25 286 2 00 51 1 50 38 8 00 Min 203 2 25 57 5 8 15 9 ID Vinyl Hose 8 00 Min 203 Water Connections 1 2 FPT 11 25...

Страница 10: ...D Vinyl Hose Optional Motorized Water Valve Optional Autoflow Valve Water Connections 5 8 15 9 OD Copper 1 2 FPT or 1 2 MPT Optional isconnect Box unted to cabinet not chassis Optional Motorized Water...

Страница 11: ...e or pipe joint compound that is applied Maximum allowable torque for brass fittings is 30 ft lbs 41 N m If a torque wrench is not available tighten finger tight plus one quarter turn Tighten steel fi...

Страница 12: ...enoid valve for use in variable speed pumping systems may also be included in the hose kit The piping system should be flushed to remove dirt piping chips and other foreign material prior to operation...

Страница 13: ...to assist the contractor in installing trouble free ground loops These instructions are recommendations only State provincial and local codes MUST be followed and installation MUST conform to ALL app...

Страница 14: ...the pH 7 5 and the calcium hardness is less than 100 ppm scaling potential is low If this method yields numbers out of range of those listed the Ryznar Stability and WARNING Polyolester Oil commonly...

Страница 15: ...re is constantly varying two pressure gauges may be needed Adjust the valve until the desired flow of 1 5 to 2 gpm per ton 2 0 to 2 6 l m per kW is achieved A second method of flow control requires a...

Страница 16: ...l l e c a i r e t c a B Sulfate reducing 0 0 0 0 L m s l l e c a i r e t c a b Suspended Solids 0 1 0 1 0 1 0 1 m p p S S T Earth Ground Resistance 0 s m h O Consult NEC local electrical codes for gro...

Страница 17: ...ed 7 If water temperature is expected to fall below 40 F antifreeze is required Refer to the heat pump IOM for the correct solution ratios to prevent freezing Hydrogen Sulfide has an odor of rotten eg...

Страница 18: ...esistance measured should be zero Ohms The NEC allows a resistance to ground up to 20 Ohms Any resistance above zero indicates a poor earth ground which may be the result of a hot neutral line or that...

Страница 19: ...If higher than 500mV electrolysis will occur and corrosion will result If voltage is measured the cause is a high resistance earth ground or current on the neutral conductor Remedial measures should...

Страница 20: ...open the power supply disconnect switch and secure it in an open position during installation CAUTION Use only copper conductors for field installed electrical wiring Unit terminals are not designed...

Страница 21: ...0 5 N A 4 20 5 13 15 0 8 5 00 5 93 15 E 265 60 1 239 292 3 5 22 0 0 4 N A 3 90 4 78 15 0 7 4 60 5 48 15 JRC12 A 115 60 1 104 126 9 5 50 0 1 0 N A 10 50 12 88 20 1 4 11 90 14 28 20 G 208 230 60 1 197 2...

Страница 22: ...ld supplied and field installed B only required with systems employing remote mounted thermostats Figure 3 Typical Field Installed Wiring WARNING To avoid possible injury or death due to electrical sh...

Страница 23: ...e 18 AWG wire Wire the appropriate thermostat as shown in Figure 7 to the low voltage terminal strip on the CXM or DXM control board Practically any heat pump thermostat will work with JRC WSHP units...

Страница 24: ...ard JRC DIGIT 8 L N CXM w MPC JRC DIGIT 8 M P DXM w MPC JRC DIGIT 8 D S DXM Standard S1 S1 S1 S1 S2 S2 1 2 3 4 5 OFF ON 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 OFF ON OFF ON OFF ON O...

Страница 25: ...ted to R Clipped AL2 dry contact no connection DIP Switches Note In the following field configuration options DIP switches should only be changed when power is removed from the CXM control DIP switch...

Страница 26: ...e control is attempting a retry of a fault the status LED will slow flash slow flash one flash every 2 seconds to indicate the control is in the process of retrying Field Configuration Options Note In...

Страница 27: ...able 7c Accessory DIP Switch Settings 1 3 Thermostat type heat pump or heat cool DIP 1 3 provides selection of thermostat type Heat pump or heat cool thermostats can be selected When in heat cool mode...

Страница 28: ...he compressor contactor coil The high pressure fault recognition is immediate does not delay for 30 continuous seconds before de energizing the compressor High pressure lockout code 2 Example 2 quick...

Страница 29: ...mode and the LT2 sensor is colder than the LT1 sensor Swapped LT1 LT2 thermistor code 9 ESD DXM only The ESD Emergency Shut Down mode can be enabled from an external common signal to termi nal ESD to...

Страница 30: ...30 120 1 49 20 90 6 7 32 Requires optional insulation package when operating below the dew point Requires antifreeze optional insulation package and jumper clipped UNIT OPERATING LIMITS All JRC Model...

Страница 31: ...f water or other equivalent approved cleaning agent Reset the boiler to raise the loop temperature to 100 F 38 C Circulate the solution for a minimum of 8 to 24 hours At the end of this period shut of...

Страница 32: ...promotes longevity of hoses and fittings see Table 3 System flushing Verify that all hoses are connected end to end when flushing to insure that debris bypasses the unit heat exchanger water valves an...

Страница 33: ...urn thermostat to OFF position A hissing noise indicates proper functioning of the reversing valve 6 Allow five 5 minutes between tests for pressure to equalize before beginning heating test a Adjust...

Страница 34: ...57 8 13 8 13 8 13 9 14 8 13 7 12 16 18 12 14 8 10 18 24 18 24 18 24 164 174 165 175 167 177 372 392 375 395 379 399 17 22 18 23 19 24 13 18 13 18 13 18 14 5 16 5 11 2 13 2 7 9 9 9 35 41 35 41 36 42 11...

Страница 35: ...9 14 9 14 9 14 11 16 9 14 6 11 15 8 17 8 14 9 16 9 14 16 18 24 18 24 18 24 164 174 165 175 167 177 372 392 375 395 379 399 17 22 18 23 19 24 13 18 13 18 13 18 14 5 16 5 11 2 13 2 7 9 9 9 35 41 35 41 3...

Страница 36: ...and data entries before the system is put into full operation Temperatures F or C Antifreeze __________________ Pressures PSIG or kPa Type __________________ Cooling Mode Heating Mode Return Air Tempe...

Страница 37: ...erating conditions and be replaced when necessary Units should never be operated without a filter Washable high efficiency electrostatic filters when dirty can exhibit a very high pressure drop for th...

Страница 38: ...e of unit toward outlet Poor venting Check vent location X Moisture on sensor Check for moisture shorting to air coil X X Plugged air filter Replace air filter x X Restricted Return Air Flow Find and...

Страница 39: ...ck fan motor operation and air flow restrictions Too high of external static Check static vs blower table X Reduced or no water flow in cooling Check pump operation or valve operation setting Check wa...

Страница 40: ...HWG HEATING CYCLE ANALYSIS PSI SAT PSI SAT F F AIR COIL F F FP2 HEATING LIQUID LINE F EXPANSION VALVE AIR COIL F F PSI SAT PSI SAT F F F F WATER IN WATER OUT PSI PSI F F WATER IN WATER OUT PSI PSI Use...

Страница 41: ...JRC Series Rev Decem b er 8 2021 TH E SMART SOLUTION FOR ENERGY EFFICI E N CY Installation Operation Maintenance 41 Notes...

Страница 42: ...WATE R SOURCE HEAT PUMPS JRC Series Rev Decemb er 8 2021 Installation Operation Maintenance 42 Notes...

Страница 43: ...JRC Series Rev Decem b er 8 2021 TH E SMART SOLUTION FOR ENERGY EFFICI E N CY Installation Operation Maintenance 43 Notes...

Страница 44: ...o Subordinate 08 19 20 Created Johnson Controls works continually to improve its products As a result the design and specifications of each product at the time for order may be changed without notice...

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