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FRICK

®

 QUANTUM

 LX/HD RETROFIT

INSTALLATION INSTRUCTIONS

090.040-I (MAR 2012)

Page 5

37. POWER SUPPLY CALIBRATION

A. QUANTUM™ LX - 

Measure the 5 volt DC power at 

the 

Quantum™ LX

 board using a calibrated Digital Volt 

Meter  (DVM)  at  the  location  shown  in  the  following 

pictorial. If the voltage read on the DVM is not between 

+5.10 and +5.20 VDC, then refer to the 

Power Supply  

Identification Adjustment and Replacement 

section of 

090.020-M.

B. QUANTUM™ HD - There are three separate power 

supplies in the 

QUANTUM™ HD

, and are designated 

from left to right as +5 VDC, +12 VDC and +24VDC.

Measure the 5 volt DC power at the 5 Volt power supply 

using a calibrated Digital Volt Meter (DVM) at the loca-

tion shown in the following pictorial. If the voltage read 

on the DVM is not b5.00 and +5.25 VDC, then 

refer to the 

Power Supply  Identification Adjustment and 

Replacement 

section of 090.040-M. The recommended 

setting is +5.20.

Measure  the  12  volt  DC  power  at  the  12  Volt  power 

supply. If the voltage read on the DVM is not between 

+11.76 to +12.24, then refer to the 

Power Supply Sec-

tion

 of 090.040-M. The recommended setting is +12.12.

Measure  the  24  volt  DC  power  at  the  24  Volt  power 

supply. If the voltage read on the DVM is not between 

+22.80 to +26.40, then refer to the 

Power Supply  Sec-

tion

 of 090.040-M. . The recommended setting is 24.50.

38. 

At this point you should have the operating display on 

the liquid crystal display panel.

39. 

Referring  to  the  Operation  manual  (090.022-O  or 

090.040-O),  ensure  that  all  setpoints  have  been  properly 

entered.

40. 

To properly calibrate the temperature probes, a quality 

test thermometer is required. Go to the Temperature Calibra-

tion display and look at the first temperature to be calibrated.

41. 

Locate the associated temperature probe on the com-

pressor package and pull the temperature probe from the 

well. Place the temperature probe in a container of water 

along with a quality test thermometer.

42. 

Wait for approximately two minutes and compare the 

thermometer reading with the temperature probe reading. 

Enter in the correction for temperature, if required.

43.

 Step to the next temperature to be calibrated and locate 

the associated temperature probe on the compressor pack-

age. Repeat the calibration procedure for each temperature 

probe.

44. 

After  the  temperature  probe  calibration  is  complete, 

reinsert the temperature probes into the wells and place the 

covers over the electrical boxes.

45.

 Open the suction and discharge stop valves. If applicable, 

open the side load stop valve, the economizer stop valve, 

and the liquid injection stop valve.

46. CHECK FOR LEAKS!

47. 

To calibrate the pressure transducers, a quality test gauge 

is required. Go to the Pressure Calibration display and step 

to the suction pressure setting.

48.

 Attach the test gauge to the suction pressure service 

valve behind the control panel. Read the pressure on the 

test gauge and compare this reading to the displayed value. 

Adjust the displayed value, if necessary.

49. 

Step to the discharge pressure setting on the Pressure 

Calibration display.

50.

 Repeat the calibration procedure.

51. 

Step to the oil pressure setting on the Pressure Calibra-

tion display.

52.

 Repeat the calibration procedure.

53.

  Step  to  the  oil  filter  pressure  setting  on  the  Pressure 

Calibration display.

54. 

Attach the test gauge to the oil filter service valve. Com-

pare the reading on the gauge with the displayed oil pressure 

reading.  The  oil  filter  pressure  is  the  difference  between 

displayed oil pressure and the gauge reading (should be zero 

when the compressor is not running).

55. 

To calibrate the slide valve, slide stop, and the motor 

current, refer to the Operation manual (090.022-O or 090-

040-O).

56. 

This completes the 

QUANTUM

LX/HD

 retrofit instruc-

tions.

Adjustment

Potentiometer

Access

DC

+

+

G  N  L

G   N   L

120 VAC

or

240 VAC

Содержание FRICK QUANTUM LX/HD

Страница 1: ...UM LX HD CONTROL INSTALLATION INSTRUCTIONS Form 090 040 I MAR 2012 INSTALLATION File SERVICE MANUAL Section 90 Replaces S90 130 I OCT 2004 Dist 3 3a 3b 3c Please check www johnsoncontrols com frick for the latest version of this publication ...

Страница 2: ...RIAL RECEIVED FOR SUITABILITY AND COMPLETENESS Instructions are provided for retrofit conversion from either RWB Electromechanical or RWB II Microprocessor Control to QUANTUM LX HD Control Other screw compressors not manufactured by Frick can also be converted to the QUANTUM LX HD Control Frick screw compressor pack ages where the compressor itself was not manufactured by Frick are considered to b...

Страница 3: ... con nection available and will require cutting a hole and welding in a connection for the temperature well Seal all threaded connections to prevent leaks 10 Place silicone heat transfer compound on the tip of the temperature probes and install them in the temperature wells 11 Run separate electrical conduit between the control panel and the temperature probe electrical boxes DO NOT RUN THE TEMPER...

Страница 4: ...om the junction box to the QUANTUM LX HD enclosure is to use the number 12 gauge blue and black wires which were used for common and 5VDC The most common electronic control panel problems are due to undersized AC power wiring poor grounds and control power supplied from lighting panels that have other devices tied to them that generate large amounts of AC line noise Please follow these directions ...

Страница 5: ...e temperature probe from the well Place the temperature probe in a container of water along with a quality test thermometer 42 Wait for approximately two minutes and compare the thermometer reading with the temperature probe reading Enter in the correction for temperature if required 43 Step to the next temperature to be calibrated and locate the associated temperature probe on the compressor pack...

Страница 6: ...UCTIONS 090 040 I MAR 2012 Page 6 TRANSDUCER CONNECTION DIAGRAM FOR CONVERTING RWB II TO QUANTUM HD CONTROL TRANSDUCER CONNECTION DIAGRAM FOR CONVERTING RWB AND OTHER MANUFACTURER S UNITS TO QUANTUM HD CONTROL QUANTUM LX HD PANEL QUANTUM LX HD PANEL ...

Страница 7: ...y sizing control wires and other wiring specifications Throughout this document the term Electronic Control Panel is used to refer to the microprocessor mounted on the com pressor package or a Central Control System panel It is very important to read the installation instructions thoroughly before beginning the project Make sure you have drawings and instructions with your equipment If not call th...

Страница 8: ...the three phase power wiring This must be sized in accordance to the NEC and any local codes relative to the highest rated circuit overload protection provided in the circuit The manufacturer may require a larger ground conductor than what is required by the NEC for proper steering of EMI from sensitive circuits This conductor must also be insulated to avoid inadvertent contact at multiple points ...

Страница 9: ... in metal or other material by national or local codes conduits for the power feed 3 phase of constant speed starters may be PVC When not required to be in metal or other material by national or local codes conduits between a constant speed starter and the motor 3 phase may be PVC Any unshielded control voltage signal analog or communication wiring that does not maintain 12 inches of separation fr...

Страница 10: ...using catastrophic failure Route the conduit to the sides or bottom of the panel and use a conduit drain If the conduit must be routed to the top of the panel use a sealable conduit fitting which is poured with a sealer after the wires have been pulled terminated and the control functions have been checked A conduit entering the top of the enclosure must have a NEMA 4 hub type fitting between the ...

Страница 11: ...em providing shutdown protection for a Quantum panel the panel may not see the loss of the 3 phase voltage on the motor because the UPS may prevent the motor starter contactor from dropping out With the starter contactor still energized the compres sor auxiliary will continue to feed an okay signal to the Quantum LX panel This may allow the motor to be subjected to the fault condition on the 3 pha...

Страница 12: ...ohnson Controls 100 CV Avenue Waynesboro PA 17268 1206 USA Phone 717 762 2121 FAX 717 762 8624 www johnsoncontrols com frick Form 090 040 I 2012 03 Supersedes S90 130 I 2004 10 Subject to change without notice Published in USA 0812 GUI 50 2012 Johnson Controls Inc ALL RIGHTS RESERVED ...

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