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FRICK

®

 QUANTUM

LX/HD RETROFIT

INSTALLATION INSTRUCTIONS

090.040-I (MAR 2012)

Page 2

FRICK

®

 QUANTUM

™ 

LX/HD RETROFIT PANELS

The 

QUANTUM

LX/HD 

Control  Panels  sold  under  this  program  are  designed  to  handle  standard  screw  compressor  package 

design. Compressors are to be electric motor driven only. Other drive lines can be accommodated through Frick

®

 Engineering. 

Lubrication is accomplished by electric motor or shaft driven oil pumps, or differential pressure lube systems. If the compressor 

package does not meet these basic requirements, contact Frick

®

 for Engineering assistance. Frick

®

 can make the proper changes 

for most applications, but there will be an Engineering charge.

In some cases, even though the screw compressor package meets the basic requirements, package modifications and/or control 

panel modifications may be required: non-standard sensors,  modified piping, additional solenoids and check valves, and additional 

relays into the control circuits, etc. This is the case with most vertical separators, screw chiller packages, and other specific-duty 

screw compressor packages. Normally, an experienced installer can handle these items in the field. Contact Frick

®

 Engineering 

for assistance if a problem is encountered.

The 

QUANTUM

LX/HD

 Control Panel will be offered in a “kit” form which will supply the panel, drawings, and the current instal-

lation and operation manual. Pressure transducers, temperature probes, and slide valve indicator potentiometers and assemblies 

are optional items and must be ordered separately, if required.

INTRODUCTION

CONVERSION  OF  SCREW  COMPRESSOR  UNITS  TO 
THE FRICK

®

 

QUANTUM

LX/HD

 CONTROL PANEL.

These instructions are based on the installer having a fun-
damental knowledge of refrigeration design and installation. 
Instructions are for conversion to the standard design unit. 
Special package and/or control modifications furnished on 
the existing unit will require deviation from these instruc-
tions. Contact Frick

®

 if you have any questions, concerns or 

problems. Frick

®

 does not take responsibility for the suitability 

of these instructions, for any nonstandard installation or for 
consequential damages resulting from the conversion.

DO  NOT  INITIATE  RETROFIT  CONVERSION  UNTIL  YOU 

HAVE COMPLETELY REVIEWED ALL INSTRUCTIONS AND 

CHECKED  MATERIAL  RECEIVED  FOR  SUITABILITY  AND 

COMPLETENESS.

Instructions are provided for retrofit conversion from either 

RWB Electromechanical or RWB II Microprocessor Control 

to 

QUANTUM

LX/HD

  Control.  Other  screw  compressors 

not  manufactured  by  Frick

®

  can  also  be  converted  to  the 

QUANTUM

LX/HD 

Control. Frick

®

 screw compressor pack-

ages, where the compressor itself was not manufactured by 

Frick

®

, are considered to be in this “other manufacturers” 

category.

Material furnished by Frick

®

, in addition to this Instruction 

Manual  and  the  Frick

®

  Operation,  Communications  and 

Maintenance manuals:

     

For Quantum™ LX - 090.022-O, 090.020-CS and 090.020 -M

      For Quantum™ HD - 090.040-O, 090.040-CS and 090.040-M

A. 

Complete 

QUANTUM

LX/HD

 control panel.

B. 

Optional pressure transducers with pressure block plus 

temperature probes with wells:

WHEN CONVERTING 

 

OPTION

FROM: 

TO: 

REQUIRED

RWB Electromechanical 

QUANTUM LX/HD 

YES

Other Manufacturers 

QUANTUM LX/HD 

YES

RWB II Micro 

QUANTUM LX/HD 

NO

RXB Plus Micro 

QUANTUM LX/HD 

NO

RXF Plus Micro 

QUANTUM LX/HD 

NO

RXF Micro 

QUANTUM LX/HD 

NO

RDB Plus Micro 

QUANTUM LX/HD 

NO

RDB Electromechanical 

QUANTUM LX/HD 

YES

C. 

Optional 1000 OHM rotary slide valve indicator poten-

tiometer:

WHEN CONVERTING 

 

OPTION

FROM: 

TO: 

REQUIRED

RWB Electromechanical 

QUANTUM LX/HD 

YES

(with Dunham Bush version

E and later compressors) 

Other Manufacturers 

QUANTUM LX/HD 

YES

(Without 1000 OHM

potentiometer) 

RWB Electromechanical 

QUANTUM LX/HD 

NO

(with Dunham Bush version

A through D compressors) 

RWB II Micro 

QUANTUM LX/HD 

NO

Other Manufacturers (With

1000 OHM potentiometer) 

QUANTUM LX/HD 

NO

RXB Plus Micro 

QUANTUM LX/HD 

NO

RXF Plus Micro 

QUANTUM LX/HD 

NO

RXF Micro 

QUANTUM LX/HD 

NO

RDB Plus Micro 

QUANTUM LX/HD 

NO

RDB Electromechanical 

QUANTUM LX/HD 

YES

D.  

Optional slide valve indicator assembly:

WHEN CONVERTING 

 

OPTION

FROM: 

TO: 

REQUIRED

RWB Electromechanical 

QUANTUM LX/HD 

YES

(with Dunham Bush version
A through D compressors) 
All except above 

QUANTUM LX/HD 

NO

E.  

Optional 

1000 OHM linear 

slide valve indicator 

potentiometer

:

WHEN CONVERTING 

 

OPTION

FROM: 

TO: 

REQUIRED

RXB Electromechanical 

QUANTUM LX/HD 

YES

REQUIRED MATERIAL TO BE SUPPLIED BY INSTALLER.

A. 

Pressure tubing and fittings (1/4 inch stainless steel)

B. 

Pipe, fittings, and adaptors, if required

C. 

Electrical conduit, fittings, and solenoids

D.

 Wire

E.

  Current  transformer  in  the  compressor  motor  starter, 

control transformer, and any motor starter components or 

modifications.

F. 

Labor and tools required to complete installation and start-up.

Содержание FRICK QUANTUM LX/HD

Страница 1: ...UM LX HD CONTROL INSTALLATION INSTRUCTIONS Form 090 040 I MAR 2012 INSTALLATION File SERVICE MANUAL Section 90 Replaces S90 130 I OCT 2004 Dist 3 3a 3b 3c Please check www johnsoncontrols com frick for the latest version of this publication ...

Страница 2: ...RIAL RECEIVED FOR SUITABILITY AND COMPLETENESS Instructions are provided for retrofit conversion from either RWB Electromechanical or RWB II Microprocessor Control to QUANTUM LX HD Control Other screw compressors not manufactured by Frick can also be converted to the QUANTUM LX HD Control Frick screw compressor pack ages where the compressor itself was not manufactured by Frick are considered to b...

Страница 3: ... con nection available and will require cutting a hole and welding in a connection for the temperature well Seal all threaded connections to prevent leaks 10 Place silicone heat transfer compound on the tip of the temperature probes and install them in the temperature wells 11 Run separate electrical conduit between the control panel and the temperature probe electrical boxes DO NOT RUN THE TEMPER...

Страница 4: ...om the junction box to the QUANTUM LX HD enclosure is to use the number 12 gauge blue and black wires which were used for common and 5VDC The most common electronic control panel problems are due to undersized AC power wiring poor grounds and control power supplied from lighting panels that have other devices tied to them that generate large amounts of AC line noise Please follow these directions ...

Страница 5: ...e temperature probe from the well Place the temperature probe in a container of water along with a quality test thermometer 42 Wait for approximately two minutes and compare the thermometer reading with the temperature probe reading Enter in the correction for temperature if required 43 Step to the next temperature to be calibrated and locate the associated temperature probe on the compressor pack...

Страница 6: ...UCTIONS 090 040 I MAR 2012 Page 6 TRANSDUCER CONNECTION DIAGRAM FOR CONVERTING RWB II TO QUANTUM HD CONTROL TRANSDUCER CONNECTION DIAGRAM FOR CONVERTING RWB AND OTHER MANUFACTURER S UNITS TO QUANTUM HD CONTROL QUANTUM LX HD PANEL QUANTUM LX HD PANEL ...

Страница 7: ...y sizing control wires and other wiring specifications Throughout this document the term Electronic Control Panel is used to refer to the microprocessor mounted on the com pressor package or a Central Control System panel It is very important to read the installation instructions thoroughly before beginning the project Make sure you have drawings and instructions with your equipment If not call th...

Страница 8: ...the three phase power wiring This must be sized in accordance to the NEC and any local codes relative to the highest rated circuit overload protection provided in the circuit The manufacturer may require a larger ground conductor than what is required by the NEC for proper steering of EMI from sensitive circuits This conductor must also be insulated to avoid inadvertent contact at multiple points ...

Страница 9: ... in metal or other material by national or local codes conduits for the power feed 3 phase of constant speed starters may be PVC When not required to be in metal or other material by national or local codes conduits between a constant speed starter and the motor 3 phase may be PVC Any unshielded control voltage signal analog or communication wiring that does not maintain 12 inches of separation fr...

Страница 10: ...using catastrophic failure Route the conduit to the sides or bottom of the panel and use a conduit drain If the conduit must be routed to the top of the panel use a sealable conduit fitting which is poured with a sealer after the wires have been pulled terminated and the control functions have been checked A conduit entering the top of the enclosure must have a NEMA 4 hub type fitting between the ...

Страница 11: ...em providing shutdown protection for a Quantum panel the panel may not see the loss of the 3 phase voltage on the motor because the UPS may prevent the motor starter contactor from dropping out With the starter contactor still energized the compres sor auxiliary will continue to feed an okay signal to the Quantum LX panel This may allow the motor to be subjected to the fault condition on the 3 pha...

Страница 12: ...ohnson Controls 100 CV Avenue Waynesboro PA 17268 1206 USA Phone 717 762 2121 FAX 717 762 8624 www johnsoncontrols com frick Form 090 040 I 2012 03 Supersedes S90 130 I 2004 10 Subject to change without notice Published in USA 0812 GUI 50 2012 Johnson Controls Inc ALL RIGHTS RESERVED ...

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