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1. Install a readily accessible manual shut-off valve in the

gas supply line as recommended by the local utility. The
owner/operator must be shown the location of this valve
and be given instructions on how to use it to shut off the
gas to the heater.

2. Install a drip leg (if not already incorporated as part of

the water heater) as shown. The drip leg must be no
less than 76mm (3 in.) long for the accumulation of dirt,
foreign material, and water droplets.

3. Install a ground joint union between the gas control

/thermostat and the manual shut-off valve. This is to
allow easy removal of the gas control/thermostat.

4. Turn the gas supply on and check for leaks. Use a chlo-

ride-free soap and water solution (bubbles forming indi-
cate a leak) or other approved method.

Gas Pressure

Important:

The gas supply pressure must not exceed the

maximum supply pressure as stated on the water heater’s
data plate.

Gas Pressure Testing

Important:

This water heater and its gas connection must

be leak tested before placing the appliance in operation.

If the code requires the gas lines to be tested at a pres-
sure exceeding 14 in. w.c. (3.5 kPa), the water heater
and its manual shut-off valve must be disconnected
from the gas supply piping system and the line capped.

If the gas lines are to be tested at a pressure less than
14 in. w.c. (3.5 kPa), the water heater must be isolated
from the gas supply piping system by closing its manu-
al shut-off valve.

U.L. recognized fuel gas and (CO) detectors are recom-
mended in all applications and should be installed using the
manufacturer’s instructions and local codes, rules, or regu-
lations.

Note:

Air may be present in the gas lines and could prevent

the burner from lighting on initial start-up. The gas lines
should be purged of air by a qualified service technician
after installation of the gas piping system.

Venting

This water heater has a direct vent system in which all air
for combustion is taken from the outside atmosphere and all
combustion products are discharged to the outdoors.
This water heater must be properly vented for removal of
exhaust gases to the outside atmosphere. Correct installa-
tion of the vent pipe system is mandatory for the safe and
efficient operation of this water heater and is an important
factor in the life of the unit.

A Vent Kit included with this water heater consists of:
1. Two (2) 45° Vent Termination Elbows,
2. Two (2) more restrictive Vent Termination Screens,
3. Two (2) less restrictive Vent Termination Screens,
4. Air intake adapter (3 in. to 2 in. ABS reducer),
5. Blower outlet adapter (rubber coupling and gear

clamps).

Vent pipe must be installed in accordance with all local and
provincial or state codes or, in the absence of such, the lat-
est edition of 

“Natural Gas and Propane Installation

Code” CAN/CSA-B149.1

(Canada), or

“National Fuel Gas

Code” ANSI Z223.1 (NFPA 54)

(U.S.A.).

Important:

Check to make sure the vent pipe is not blocked

in any way.

Note:

Do not common vent this water heater with any other

appliance. Do not install in the same chase or chimney with
a metal or high-temperature plastic from another gas or fuel
burning appliance.

Vent Pipe Material

The following plastic materials may be used for both the
combustion air intake and exhaust vent system subject to
local and provincial or state codes:

This heater is certified to be installed using Schedule 40
PVC or CPVC plastic vent material for the exhaust. In
Canada some jurisdictions require that the exhaust vent
material is approved to ULC S636. ULC S636 man-
dates that components from different systems must not
be mixed in the same vent runs. The combustion air
intake material may be PVC, ABS or CPVC. Check local
codes to determine which materials are allowed in your
area and only use approved material. All venting mate-
rial and components must be joined with the approved
primer/cleaner and solvent cement. Do not cement the
venting system to the heater.

Note:

Use only solid (not foam core) piping. Plastic pipe and

fittings are available through most plumbing suppliers.
Always check the marking on the pipe to make sure you are
using the correct material.

– 8 –

WARNING

Exposure to a higher gas supply pressure
may cause damage to the control, resulting
in explosion or fire. Consult your local gas
supplier and gas authorities. DO NOT PUT
INTO SERVICE IF OVER-PRESSURIZATION
HAS OCCURRED.

DANGER

Carbon Monoxide Warning

• Follow all vent system requirements by

the local authorities having jurisdiction
over your installation.

• Failure to do so can result in death, explo-

sion or carbon monoxide poisoning.

Содержание 4040SN-PDV

Страница 1: ...s utility FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance Installation and service must be per formed by a qualified...

Страница 2: ...2 This page intentionally left blank May be used for notes or to record other installation information...

Страница 3: ...Relief Valve The Discharge Line Electrical Supply 14 Resettable Lockout 15 Installation Checklist 18 IV LIGHTING OPERATING INSTRUCTIONS 19 Lighting Instructions Robertshaw 19 First Lighting 20 Gas Con...

Страница 4: ...ot followed This is the safety alert symbol This symbol alerts you to potential hazards that can kill or hurt you and others All safety messages will follow the safety alert symbol and either the word...

Страница 5: ...dance with Massachusetts Plumbing and Fuel Gas Code 248 CMR Section 2 00 and 5 00 Check your phone listings for the local authorities having jurisdiction over your installation Safety Warning Flammabl...

Страница 6: ...st be able to run from the water heater to the termination with a minimal length and number of elbows The venting system must comply with the requirements set forth in the venting section of this manu...

Страница 7: ...or strapped to avoid moving during an earthquake Contact local utilities for code requirements in your area Gas Supply Gas Requirements Read the data plate to be sure the water heater is made for the...

Страница 8: ...ndatory for the safe and efficient operation of this water heater and is an important factor in the life of the unit A Vent Kit included with this water heater consists of 1 Two 2 45 Vent Termination...

Страница 9: ...cuttings and loose dirt Chamfer the end and apply primer to the fitting and pipe 2 Using a suitable grade of pipe cement apply a moder ate even coat inside the fitting Apply a liberal amount of cemen...

Страница 10: ...t Vent Water Heater it is recommended that the location of the pipe terminations air intake and exhaust vent be determined Use the more restrictive Vent Termination Screen shown in Figure 5a when the...

Страница 11: ...tion air inlet of any other appliance 7 G Minimum 305mm 1 ft distance between the top of the vent termination and the underside of a veranda porch or deck 8 The manufacturer recommends the vent termin...

Страница 12: ...iented facing downward and the same direc tion 12 Figure 7 Side Wall Vent Termination SIDE WALL EXHAUST VENT TERMINAL INTAKE VENT TERMINAL 100mm 4 in MAX 203mm 8 in MIN 610mm 24 in MAX L C L C L C L C...

Страница 13: ...y with piping that is suitable for potable drinkable water such as copper CPVC or poly butylene DO NOT use PVC water piping DO NOT use any pumps valves or fittings that are not compatible with potable...

Страница 14: ...contain any valve between the relief valve and the end of the dis charge line Must terminate a maximum of 300mm 12 in Canada or 150mm 6 in U S A above the floor Must be capable of withstanding 121 C 2...

Страница 15: ...e tank The electrical power may then be turned on Verify proper operation after servicing Note Always reference the wiring diagram for the correct electrical connections Resettable Lockout The gas con...

Страница 16: ...JUSTMENT REMOVE DIAL FOR ACCESS INCREASE PRESSURE DECREASE PRESSURE GAS VALVE CONNECTOR GND QUICK CONNECTORS MAIN AND IGNITER PRESSURE SWITCH AND INDUCER 70 C 160 F MAX DIAL 60 C 140 F MAX DIAL Figure...

Страница 17: ...GAS INLET 1 2 NPT TEMPERATURE ADJUSTMENT BUTTONS TEMPERATURE INDICATORS IGNITER AND FLAME PROBE ASSEMBLY COMBUSTION BLOWER AIR PRESSURE SWITCH HIGH LIMIT SWITCH TO POWER SUPPLY DISCONNECT AND OVERLOAD...

Страница 18: ...ch the latest edition of Natural Gas and Propane Installation Code CAN CSA B149 1 Canada or National Fuel Gas Code ANSI Z223 1 NFPA 54 U S A 5 Horizontal piping slopes at an upward pitch of 3mm 1 8 in...

Страница 19: ...cien qualifi Le fait de forcer la manette ou de la r parer peut d clencher une explosion ou un incendie D N utilisez pas cet appareil s il a t plong dans l eau m me partiellement Faites inspecter l ap...

Страница 20: ...blower continues to be energized and a 30 second inter purge is undertaken 10 The control will attempt for ignition again If a flame can not be established after three attempts it will go into a soft...

Страница 21: ...rature setting Valves for reducing point of use temperature by mixing hot and cold water are available Consult a licensed plumber or the local plumbing authority Should overheating occur or the gas su...

Страница 22: ...Lighting Instructions White Rodgers 22...

Страница 23: ...t ment buttons at the same time for one second One or two of the temperature indicators will light up After 30 seconds if no other buttons are pushed the control will go back to Sleep mode and both bu...

Страница 24: ...ntTM System Error Codes and Troubleshooting Guide to diagnose the problem before attempting corrective action See also Resettable Lockout 24 WARNING Scald burns occur in under one second with 71 C 160...

Страница 25: ...l sensed out of proper sequence 1 Insure flame sensor ceramic insulator is not cracked 2 Turn power off for 10 20 seconds and then on again to clear the error code 3 Replace the control Error 8 Error...

Страница 26: ...int is 49 C 120 F Align the index bar on the thermostat with the desired water temper ature as shown in Figure 16 There is a hot water scald potential if the thermostat is set too high Note During low...

Страница 27: ...e protecting the glass lined tank from corrosion and prolonging the life of the water heater Once the anode is depleted the tank will start to corrode eventu ally developing a leak Certain water condi...

Страница 28: ...ck for a soft blue flame Leaking or damaged water and gas piping Presence of flammable or corrosive materials in the installation area Presence of combustible materials near the water heater Verify pr...

Страница 29: ...nds for both domestic service hot water and space heating requirement The sizing and installation must be performed in accordance with good engineering prac tice such as ASHRAE Handbooks HRAI Hydronic...

Страница 30: ...enting means at the highest point of the piping arrangement install an air bleed at the highest point of the plumbing arrangement 30 WATER HEATER 8in TO 12in MAX H O T OUTLET EXPANSION TANK OPTIONAL M...

Страница 31: ...use of overheating check for overfiring insufficient air supply high ambient air temperature once activated high limit must be replaced 1 120VAC polarity reversed at 120VAC outlet receptacle 2 Defecti...

Страница 32: ...optional 14 Combo Heating System Supply optional 15 Hot Water Outlet Nipple 16 Air Intake 17 Flexible Manifold Tube 18 Viewport 19 Manifold Door 20 Hot Surface Igniter 21 Sheet Metal Burner 22 Gas Ori...

Страница 33: ...cturer will furnish the Owner with a replacement for the defective part s This warranty is limited to one replacement component part for each original part 3 Return of Defective Water Heater and Compo...

Страница 34: ...rges for labour or other expenses incurred in the removal repair or replacement of the water heater or any component part s claimed to be defective or any expense incurred to remedy any defect in the...

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