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Water Supply

Piping Installation

Piping, fittings, and valves should be installed according to
the installation drawing (Figure 10). A pressure-reducing
valve and/or an expansion tank may be required for instal-
lations where the water pressure is high. The pressure-
reducing valve should be located on the supply to the entire
house in order to maintain equal hot and cold water pres-
sure.

Important:

Heat cannot be applied to the water fittings on

the heater as they may contain nonmetallic parts. If solder
connections are used, solder the pipe to the adapter before
attaching the adapter to the hot and cold water fittings.

Important:

Always use a proper grade of joint compound

and be certain that all fittings are drawn up tight.
1. Install the water piping and fittings as shown in Figure

10. Connect the cold water supply to the fitting (3/4”
NPT) marked “COLD” (or “C”). Connect the hot water
supply to the fitting (3/4” NPT) marked “HOT” (or “H”).

Important:

Some models may contain energy saving heat

traps to prevent the circulation of hot water within the pipes.
Do not remove the inserts within the heat traps.

2. The installation of unions in both the hot and cold water

supply lines is recommended.

3. The manufacturer of this water heater recommends

installing a tempering valve in the domestic hot water
line as shown in Figure 11. These valves reduce the
point-of-use water temperature by mixing cold and hot
water. Contact a licensed plumber or the local plumbing
authority.

4. If installing the water heater in a closed water system,

install an expansion tank in the cold water line as spec-
ified under “Closed System/Thermal Expansion”.

5. Install a shut-off valve in the cold water inlet line. It

should be located close to the water heater and be eas-
ily accessible. The owner/operator must be shown the
location of this valve and be given instructions on how
to use it to shut off the water to the heater.

Please note the following:

DO NOT

install this water heater with iron piping. The sys-

tem should be installed only with piping that is suitable for
potable (drinkable) water such as copper, CPVC or poly-
butylene. DO NOT use PVC water piping.

DO NOT

use any pumps, valves, or fittings that are not

compatible with potable water.

DO NOT

use valves that may cause excessive restriction to

water flow. Use full flow ball or gate valves only.

DO NOT

use any lead based solder in potable water lines.

Use appropriate tin-antimony or other equivalent material.

DO NOT

tamper with the gas control/thermostat, igniter,

thermocouple, or temperature and pressure relief valve.
Tampering voids all warranties. Only qualified service tech-
nicians should service these components.

DO NOT

use with piping that has been treated with chro-

mates, boiler seal, or other chemicals.

DO NOT

add any chemicals to the system piping which will

contaminate the potable water supply.

Closed System/Thermal Expansion

Periodic discharge of the temperature and pressure relief
valve may be due to thermal expansion in a closed water
supply system. The water utility supply meter may contain a
check valve, backflow preventer or water pressure-reducing
valve. This will create a closed water system. During the
heating cycle of the water heater, the water expands caus-
ing pressure inside the water heater to increase. This may
cause the temperature and pressure relief valve to dis-
charge small quantities of hot water. To prevent this, it is
recommended that a diaphragm-type expansion tank (suit-
able for potable water) be installed on the cold water supply
line. The expansion tank must have a minimum capacity of

– 13 –

COLD WATER
INLET

COLD WATER SUPPLY

TO FIXTURE

PRESSURE

REDUCING

VALVE

WITH

BYPASS

TEMPERATURE AND
PRESSURE RELIEF VALVE

HOT WATER
OUTLET

COLD WATER

INLET VALVE

THERMAL

EXPANSION

TANK

UNION

DRAIN PAN CONNECT TO
PROPERLY OPERATING
FLOOR DRAIN.

DISCHARGE LINE 305mm
(12 in.) max (CANADA) OR
150mm (6 in.) max (U.S.)
ABOVE DRAIN

Figure 10

Water Piping Installation

IN SOME JURISDICTIONS:
INSTALL A VACUUM RELIEF
IN COLD WATER LINE.

COLD

WATER

INLET

HOT

WATER

OUTLET

TEMPERING

VALVE (SET

TO 49°C

(120°F))

TEMPERED

WATER TO

FIXTURE

Figure 11

Tempering Valve Installation

FOLLOW THE

TEMPERING

VALVE MANU-

FACTURER'S

INSTRUCTIONS

T&P VALVE

AND DIS-

CHARGE

LINE

COLD W

ATER

Содержание 4040SN-PDV

Страница 1: ...s utility FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance Installation and service must be per formed by a qualified...

Страница 2: ...2 This page intentionally left blank May be used for notes or to record other installation information...

Страница 3: ...Relief Valve The Discharge Line Electrical Supply 14 Resettable Lockout 15 Installation Checklist 18 IV LIGHTING OPERATING INSTRUCTIONS 19 Lighting Instructions Robertshaw 19 First Lighting 20 Gas Con...

Страница 4: ...ot followed This is the safety alert symbol This symbol alerts you to potential hazards that can kill or hurt you and others All safety messages will follow the safety alert symbol and either the word...

Страница 5: ...dance with Massachusetts Plumbing and Fuel Gas Code 248 CMR Section 2 00 and 5 00 Check your phone listings for the local authorities having jurisdiction over your installation Safety Warning Flammabl...

Страница 6: ...st be able to run from the water heater to the termination with a minimal length and number of elbows The venting system must comply with the requirements set forth in the venting section of this manu...

Страница 7: ...or strapped to avoid moving during an earthquake Contact local utilities for code requirements in your area Gas Supply Gas Requirements Read the data plate to be sure the water heater is made for the...

Страница 8: ...ndatory for the safe and efficient operation of this water heater and is an important factor in the life of the unit A Vent Kit included with this water heater consists of 1 Two 2 45 Vent Termination...

Страница 9: ...cuttings and loose dirt Chamfer the end and apply primer to the fitting and pipe 2 Using a suitable grade of pipe cement apply a moder ate even coat inside the fitting Apply a liberal amount of cemen...

Страница 10: ...t Vent Water Heater it is recommended that the location of the pipe terminations air intake and exhaust vent be determined Use the more restrictive Vent Termination Screen shown in Figure 5a when the...

Страница 11: ...tion air inlet of any other appliance 7 G Minimum 305mm 1 ft distance between the top of the vent termination and the underside of a veranda porch or deck 8 The manufacturer recommends the vent termin...

Страница 12: ...iented facing downward and the same direc tion 12 Figure 7 Side Wall Vent Termination SIDE WALL EXHAUST VENT TERMINAL INTAKE VENT TERMINAL 100mm 4 in MAX 203mm 8 in MIN 610mm 24 in MAX L C L C L C L C...

Страница 13: ...y with piping that is suitable for potable drinkable water such as copper CPVC or poly butylene DO NOT use PVC water piping DO NOT use any pumps valves or fittings that are not compatible with potable...

Страница 14: ...contain any valve between the relief valve and the end of the dis charge line Must terminate a maximum of 300mm 12 in Canada or 150mm 6 in U S A above the floor Must be capable of withstanding 121 C 2...

Страница 15: ...e tank The electrical power may then be turned on Verify proper operation after servicing Note Always reference the wiring diagram for the correct electrical connections Resettable Lockout The gas con...

Страница 16: ...JUSTMENT REMOVE DIAL FOR ACCESS INCREASE PRESSURE DECREASE PRESSURE GAS VALVE CONNECTOR GND QUICK CONNECTORS MAIN AND IGNITER PRESSURE SWITCH AND INDUCER 70 C 160 F MAX DIAL 60 C 140 F MAX DIAL Figure...

Страница 17: ...GAS INLET 1 2 NPT TEMPERATURE ADJUSTMENT BUTTONS TEMPERATURE INDICATORS IGNITER AND FLAME PROBE ASSEMBLY COMBUSTION BLOWER AIR PRESSURE SWITCH HIGH LIMIT SWITCH TO POWER SUPPLY DISCONNECT AND OVERLOAD...

Страница 18: ...ch the latest edition of Natural Gas and Propane Installation Code CAN CSA B149 1 Canada or National Fuel Gas Code ANSI Z223 1 NFPA 54 U S A 5 Horizontal piping slopes at an upward pitch of 3mm 1 8 in...

Страница 19: ...cien qualifi Le fait de forcer la manette ou de la r parer peut d clencher une explosion ou un incendie D N utilisez pas cet appareil s il a t plong dans l eau m me partiellement Faites inspecter l ap...

Страница 20: ...blower continues to be energized and a 30 second inter purge is undertaken 10 The control will attempt for ignition again If a flame can not be established after three attempts it will go into a soft...

Страница 21: ...rature setting Valves for reducing point of use temperature by mixing hot and cold water are available Consult a licensed plumber or the local plumbing authority Should overheating occur or the gas su...

Страница 22: ...Lighting Instructions White Rodgers 22...

Страница 23: ...t ment buttons at the same time for one second One or two of the temperature indicators will light up After 30 seconds if no other buttons are pushed the control will go back to Sleep mode and both bu...

Страница 24: ...ntTM System Error Codes and Troubleshooting Guide to diagnose the problem before attempting corrective action See also Resettable Lockout 24 WARNING Scald burns occur in under one second with 71 C 160...

Страница 25: ...l sensed out of proper sequence 1 Insure flame sensor ceramic insulator is not cracked 2 Turn power off for 10 20 seconds and then on again to clear the error code 3 Replace the control Error 8 Error...

Страница 26: ...int is 49 C 120 F Align the index bar on the thermostat with the desired water temper ature as shown in Figure 16 There is a hot water scald potential if the thermostat is set too high Note During low...

Страница 27: ...e protecting the glass lined tank from corrosion and prolonging the life of the water heater Once the anode is depleted the tank will start to corrode eventu ally developing a leak Certain water condi...

Страница 28: ...ck for a soft blue flame Leaking or damaged water and gas piping Presence of flammable or corrosive materials in the installation area Presence of combustible materials near the water heater Verify pr...

Страница 29: ...nds for both domestic service hot water and space heating requirement The sizing and installation must be performed in accordance with good engineering prac tice such as ASHRAE Handbooks HRAI Hydronic...

Страница 30: ...enting means at the highest point of the piping arrangement install an air bleed at the highest point of the plumbing arrangement 30 WATER HEATER 8in TO 12in MAX H O T OUTLET EXPANSION TANK OPTIONAL M...

Страница 31: ...use of overheating check for overfiring insufficient air supply high ambient air temperature once activated high limit must be replaced 1 120VAC polarity reversed at 120VAC outlet receptacle 2 Defecti...

Страница 32: ...optional 14 Combo Heating System Supply optional 15 Hot Water Outlet Nipple 16 Air Intake 17 Flexible Manifold Tube 18 Viewport 19 Manifold Door 20 Hot Surface Igniter 21 Sheet Metal Burner 22 Gas Ori...

Страница 33: ...cturer will furnish the Owner with a replacement for the defective part s This warranty is limited to one replacement component part for each original part 3 Return of Defective Water Heater and Compo...

Страница 34: ...rges for labour or other expenses incurred in the removal repair or replacement of the water heater or any component part s claimed to be defective or any expense incurred to remedy any defect in the...

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