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JLG X13JP-X370AJ, Руководство по обслуживанию и ремонту

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SECTION 6 - JLG CONTROL SYSTEM

6-8

3121774

Menu Input

This menu visualizes the current status of all the devices

giving  an  input  signal  to  the  ECM1,  it's  so  possible  to

check eventual changes of status.
The  device  status  visualized  depends  on  the  signal

received  by  the  ECM1  so  that  it  depends  on  the  device

itself but also on the connections.
The picture aside shows for instance the status of the first

device of INPUT menu.   Pressing button n.1 (PREV) brings

back to the previous device of the list, pressing button n.2

(NEXT) brings to the next one. Pressing button n.9 (ESC)

brings back to the SERVICE menu main display.

Here follows the INPUT list with their meanings.

ST1GND AB

DOWN
DOWN

Outrigger n.1 on the ground - the switch is released, line A is open and line B is closed

UP
UP

Outrigger n.1 lifted - the switch is pressed, line A is closed and line B is open

ST2GND AB

DOWN
DOWN

Outrigger n.2 on the ground - the switch is released, line A is open and line B is closed

UP
UP

Outrigger n.2 lifted - the switch is pressed, line A is closed and line B is open

ST3GND AB

DOWN
DOWN

Outrigger n.3 on the ground - the switch is released, line A is open and line B is closed

UP
UP

Outrigger n.3 lifted - the switch is pressed, line A is closed and line B is open

ST4GND AB

DOWN
DOWN

Outrigger n.4 on the ground - the switch is released, line A is open and line B is closed

UP
UP

Outrigger n.4 lifted - the switch is pressed, line A is closed and line B is open

BYPASAE AB

OFF
OFF

The aerial part safeties are deactivated through the safeties by-pass key switch (emergency condition) - line A 
is closed and line B is open

ON
ON

The aerial part safeties are activated (normal working condition) - line A is open and line B is closed

BYPASCB AB

OFF
OFF

The ground part safeties are deactivated through the safeties by-pass key switch (emergency condition) - line 
A is open and line B is closed

ON
ON

The ground part safeties are activated (normal working condition) - line A is closed and line B is open

EM. GRND AB

ON
ON

Stop button on the ground is pressed - line A is closed and line B is open 

OFF
OFF

Stop button on the ground is released - line A is open and line B is closed

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Содержание X13JP-X370AJ

Страница 1: ...Service and Maintenance Manual Models X13JP X370AJ X15JP X430AJ 3121774 June 29 2018 Rev C G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 2: ...ith a quote for the right part that your machine needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulott...

Страница 3: ...ETY It should be noted that the machines hydraulic systems operate at extremely high potentially dangerous pres sures Every effort should be made to relieve any system pressure prior to disconnecting...

Страница 4: ...ANCE SAFETY PRECAUTIONS b 3121774 REVISION LOG Original Issue Revised A August 4 2017 B March 27 2018 C June 29 2018 Revised Covers Revised G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e...

Страница 5: ...EPARATION INSPECTION AND MAINTENANCE 2 1 General 2 1 Preparation Inspection and Maintenance 2 1 Pre Start Inspection 2 1 Pre Delivery Inspection and Frequent Inspection 2 1 Annual Machine Inspection 2...

Страница 6: ...ation 3 4 3 3 TRACKS EXTENSION REMOVAL 3 5 3 4 TRACK DRIVE 3 6 Product Identification 3 6 3 5 SWING DRIVE IMO 3 7 Technical Data Type Plate 3 7 Structure and Function 3 7 Structure and Function 3 8 Ma...

Страница 7: ...es System 5 6 Ground Part Hydraulic System 5 10 Outriggers 5 11 Driver Gear Motors 5 12 Tracks Widening 5 14 Aerial Part Hydraulic System 5 15 5 2 CYLINDER REPAIR 5 19 Specification Cylinders Overview...

Страница 8: ...CM1 REPLACEMENT AND SETTING 6 22 New Master Board 6 22 Already Initialized Master Board 6 23 Software Recovery By Modem 6 24 6 6 CODE MENU 6 24 SECTION 7 GENERAL ELECTRICAL INFORMATION SCHEMATICS 7 1...

Страница 9: ...ith a quote for the right part that your machine needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulott...

Страница 10: ...X15JP X430AJ 6 34 gal 24 L 1 40 gal 5 3 L 1 3 gal 5 L Table 1 3 Track Specifications MACHINE MODEL RUBBER BELT TRACK TYPE PART NUMBER DIMENSIONS DRAWING X13JP X370AJ X15JP X430AJ LOW PROFILE BLACK COL...

Страница 11: ...Engine type Air cooled 4 stroke OHV petrol engine 25 inclined cylinder horizontal shaft cast iron sleeve Bore x stroke 88 x 64 mm Displacement 389 cm3 Compression ratio 8 2 1 Net power 8 6 HP 6 4 kW 3...

Страница 12: ...at full load max Lubricating oil pressure oil temperature 100 C 2 5 bars at 3000 r p m approx Direction of rotation power take off end anti clockwise Valve clearance 10 30 C Inlet and exhaust valve 0...

Страница 13: ...s 20 36 Table 1 9 Machine Dimensional Data X13JP X370AJ X15JP X430AJ Platform size standard 2 persons 1305 X 690 mm 51 38 X 27 17 in 1335 X 690 mm 52 56 X 27 17 in Stowed width with std 2P platform 39...

Страница 14: ...55 JIB UP 7 15 15 25 JIB DOWN 7 15 10 20 BASKET LEVEL UP 33 55 33 55 BASKET LEVEL DOWN 37 50 37 50 MAX DRIVE SPEED with auto two speed 0 87 1 62 mph 1 4 2 6 Km h 0 24 0 50 0 99 mph 0 4 0 8 1 6 Km h Ta...

Страница 15: ...other direction Record Time Articulating Jib Platform level and centered with the boom Start with the Jib down Jib Up Record Time Jib Down Record Time Lower Lift Upper Boom horizontal Telescoped In Lo...

Страница 16: ...SECTION 1 SPECIFICATIONS 3121774 1 7 1 6 LUBRICATION Hydraulic Oil Figure 1 1 Hydraulic Oil Temperature Operating Range G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 17: ...IFICATIONS DESCRIPTION Viscosity at 40 C cst Typical Viscosity Index Mineral Oils Vegetable Oils Synthetic Synthetic Polyol Esters Readily Biodegradable Virtually Non toxic Fire Resistant Pakelo Hydra...

Страница 18: ...N The serial number plate is fastening onto the frame on fork lifting pockets on X15JP X430AJ and X13JP X370AJ Figure 1 2 Serial Number Plate Figure 1 3 Serial Number Plate Location G o t o D i s c o...

Страница 19: ...SECTION 1 SPECIFICATIONS 1 10 3121774 1 8 FASTENER TORQUE CHARTS Figure 1 4 Torque Chart Sheet 1 of 5 SAE Fasteners G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 20: ...SECTION 1 SPECIFICATIONS 3121774 1 11 Figure 1 5 Torque Chart Sheet 2 of 5 SAE Fasteners G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 21: ...SECTION 1 SPECIFICATIONS 1 12 3121774 Figure 1 6 Torque Chart Sheet 3 of 5 SAE Fasteners G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 22: ...SECTION 1 SPECIFICATIONS 3121774 1 13 Figure 1 7 Torque Chart Sheet 4 of 5 METRIC Fasteners G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 23: ...SECTION 1 SPECIFICATIONS 1 14 3121774 Figure 1 8 Torque Chart Sheet 5 of 5 METRIC Fasteners G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 24: ...ith a quote for the right part that your machine needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulott...

Страница 25: ...shed for each machine in service for 3 months or 150 hours which ever comes first out of service for a period of more than 3 months or when purchased used The frequency of this inspection must be incr...

Страница 26: ...ed 2 Should it be necessary to remove a component on an angle keep in mind that the capacity of an eye bolt or similar bracket lessens as the angle between the supporting structure and the compo nent...

Страница 27: ...s as required to aid assembly Lubrication Service applicable components with the amount type and grade of lubricant recommended in this manual at the specified intervals When recommended lubricants ar...

Страница 28: ...each sys tem before placing the machine back in service Lubrication Specifications Specified lubricants as recommended by the compo nent manufacturers are always the best choice how ever multi purpos...

Страница 29: ...ot be lubricated unless otherwise instructed i e sheave pins c Pins should be inspected to ensure it is free of burrs nicks and scratches which would dam age the bearing during installation and opera...

Страница 30: ...ith a quote for the right part that your machine needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulott...

Страница 31: ...follow the procedure illustrated in the following para graph Figure 3 2 Tensioning Check 2 Tensioning Rubber Track DANGER THE GREASE CONTAINED IN THE HYDRAULIC TRACKS IS UNDER PRES SURE IF THE VALVE T...

Страница 32: ...ports stable below the undercarriage frame to support the machine DANGER BEFORE INSTALLING THE RUBBER TRACKS MAKE SURE THAT YOU ARE ALWAYS IN SAFE CONDITIONS WITH THE MACHINE SUSPENDED FROM THE GROUN...

Страница 33: ...adjuster 4 2 Install the front idler 5 3 Install the lower roller 3 4 Apply loctite 243 and torque the nuts 2 on the lower roller at 125 Nm 92 ft lbs Replacement Sprocket and Gear Motor Figure 3 9 Re...

Страница 34: ...allation Sprocket Installation 1 Instal the sprocket 2 Instal the screws 6 Figure 3 11 Sprocket Installation 1 6 7 11 9 8 12 10 12 11 Table 3 1 Final Drive Torque Valves MACHINE MODEL SPROCKET SCREW N...

Страница 35: ...ame Figure 3 15 9 Remove screw and nut 3 and 6 10 Remove the pin 4 11 Disconnect tag and plug the hydraulic hoses from the cylinder extension Figure 3 16 12 Remove the cylinder NOTE Before to install...

Страница 36: ...tes one gives data on the gearbox and the other data on the hydraulic motor The plates must not be removed or damaged during the life of the product The following illustration shows how the data is se...

Страница 37: ...as well as transmission of tilting moments Slew drives consist of a ball or roller slewing ring hydraulic or electric drives and a completely enclos ing housing Force is transmitted to the mounting st...

Страница 38: ...minimum insertion depth of 1 5 x the bolt diameter must be selected Transport within the company shall only be executed horizontally Figure 3 22 Always Use The Full Length Of The Thread Maintenance Ta...

Страница 39: ...hoses are filled with grease at commissioning and that the storage tanks are regularly topped up with grease An automatic re lubricating system significantly facili tates re lubrication for the racewa...

Страница 40: ...e functions set with the summing oil flow the sum of the oil flow is feasible while operating the function only and not in combine with other func tions at the same moment For the time of activation o...

Страница 41: ...ard Honda Engine or to the piston actuator for the Diesel engines The Engine relays board is the same for gasoline or diesel machines even some relay has different functions The Engine relays board an...

Страница 42: ...wer 8 7 kW at 3600 rpm Continuous net power 7 0 kW at 3600 rpm Maximum net torque 26 4 N m at 2500 rpm Fuel consumption at continuous net power 3 5 L h at 3600 rpm Compression ratio 8 2 1 Lubricating...

Страница 43: ...gh which are prear ranged preset the rpm s The two contacts in the ECM1 module are the ENGINE SPEED 1 and ENGINE SPEED 2 and the engine rpm s regulate as the following conditions ENGINE SPEED 1 ENGINE...

Страница 44: ...Serial Number Location The serial number is stamped on the cylinder block Refer to this when ordering parts or making technical inquiries SERIAL NUMBER LOCATION G o t o D i s c o u n t E q u i p m e n...

Страница 45: ...essure oil temperature 100C 2 5 bars at 3000 rpm Lubricating oil capacity with oil sump 3 2 l Max lubricating oil consumption after running in 1 of fuel consumption at full load Direction of rotation...

Страница 46: ...the following details 1 Engine type 2 Code only for special equipment 3 Engine serial number stamp on the cylinder block 4 Max Engine speed For spare parts orders it is necessary to mention these data...

Страница 47: ...ule by the speed sensor placed in front of the engine flywheel verify that the revs are those expect In case of replacement of the actuator piston require the adjustment of the shaft length See the se...

Страница 48: ...nitors cells parameters including their ten sions and their temperatures while in case of failure opens the internal contactor insulating the Lithium pack Battery Charger The on board battery charged...

Страница 49: ...un at min revs Operating the counter clocking turn of the tracks the electric motor revs are set at lower speed For the time of activation of multiple areal functions at the same moment with jib baske...

Страница 50: ...ctric net work battery charger activated While heaters are working on the display will appear the icon batteries cold and machine could be moved only in lower speed turtle In hot environmental tempera...

Страница 51: ...ABLE 3121774 3 21 Lithium System Components Location Upper Layer SUPPLEMENTARY INSULATOR DC DC TRANSFORMER INVERTER FRONTAL FAN BATTERY CHARGER G o t o D i s c o u n t E q u i p m e n t c o m t o o r...

Страница 52: ...ECTION 3 CHASSIS TURNTABLE 3 22 3121774 Lower Layer CELLS PACK INTERNAL CONTACTOR MAIN FUSE BMS CELLS PACK WITHOUT COVER G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 53: ...ith a quote for the right part that your machine needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulott...

Страница 54: ...e level link and turntable f Remove hardware securing the lower boom pivot pin Using a suitable brass drift and hammer remove pin from the turntable g Using all applicable safety precautions care full...

Страница 55: ...SECTION 4 BOOM PLATFORM 4 2 3121774 Figure 4 1 Position Pins X13JP X370AJ Figure 4 2 Position Pins X15JP X430AJ G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 56: ...5 Attach the powertrack to the aft end of fly boom section Secure powertrack with the attaching hardware 6 Using suitable lifting equipment slide fly boom section out to gain access to telescope cyli...

Страница 57: ...nt in order to position boom lift cylinder and level link so that holes in cylinder rod end and level link are aligned with the one in the turntable Insert cylinder pins 4 If necessary gently tap pins...

Страница 58: ...caps that secure the platform to the jib platform mounting posts 3 Lift the platform off the mounting posts in an upward direction Place platform aside for later installation Installation 1 Lift the...

Страница 59: ...c Parts List Procedure 1 Park the machine on the firm level surface fully retract lower the boom 2 Extend all the four outriggers set them to the auto levelling mode and set the machine to rest positi...

Страница 60: ...7 and Nuts 3 See Figure 4 11 2 Align and attach Platform Sensor Mount 12 onto the SkyGuard Switch 11 as shown in Fig ure 4 12 3 Attach Platform Sensor Covers 9 to SkyGuard switch assembly at both end...

Страница 61: ...nd relevant Washer 6 on platform sensor mount See Figure 4 13 NOTE Tighten the Bolt 5 using appropriate allen wrench 8 Repeat Steps 4 through 7 to secure SkyGuard switch assembly on the other side of...

Страница 62: ...ton 8 next Press button 4 SkyGuard Press Button 1 ON Figure 4 16 Asterisk must show next to the ON position Press button 9 esc Press button 9 esc Press button 9 esc Press button 9 esc Remote control s...

Страница 63: ...low outlines these functions M ain Lift 3 Boom Up Main Tele Extension In Main Tele Extension Out Main Swing Drive Forward Drive Reverse Tower Lift 1 Boom Up Tower Lift 1 Boom Down Basket Level Basket...

Страница 64: ...d JLG equipment mechanic Parts List Procedure 1 Park the machine on the firm level surface fully retract lower the boom 2 Extend all the four outriggers set them to the auto levelling mode and set the...

Страница 65: ...four Bolts 2 relevant Washers 7 and Nuts 3 See Figure 4 19 Figure 4 19 2 Align and attach Platform Sensor Mount 12 onto the SkyGuard Switch 11 as shown in Fig ure 4 20 3 Attach Platform Sensor Covers...

Страница 66: ...and relevant Washer 6 on platform sensor mount See Figure 4 21 NOTE Tighten the Bolt 5 using appropriate allen wrench 8 Repeat Steps 4 through 7 to secure SkyGuard switch assembly on the other side of...

Страница 67: ...ton 8 next Press button 4 SkyGuard Press Button 1 ON Figure 4 24 Asterisk must show next to the ON position Press button 9 esc Press button 9 esc Press button 9 esc Press button 9 esc Remote control s...

Страница 68: ...low outlines these functions M ain Lift 3 Boom Up Main Tele Extension In Main Tele Extension Out Main Swing Drive Forward Drive Reverse Tower Lift 1 Boom Up Tower Lift 1 Boom Down Basket Level Basket...

Страница 69: ...ith a quote for the right part that your machine needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulott...

Страница 70: ...nt on the right side inside the bonnet contains the ground valve blocks the hydraulic manifold the deviator valve the double pump valve the blow off manifold the second speed manifold and the hand pum...

Страница 71: ...viator valve double pump valve and second speed valve DOUBLE PUMP VALVE SECOND SPEED VALVE DEVIATOR VALVE Figure 5 2 Valve Diagram DEVIATOR VALVE SECOND SPEED VALVE DOUBLE PUMP VALVE Figure 5 3 Valve...

Страница 72: ...ALVESBLOCK 12 OUTRIGGERCYLINDER 13 DRIVEGEARMOTOR 14 TRACKSWIDENINGCYLINDER 15 MANIFOLD 16 AERIALPARTVALVEBLOCK 7ELEMENTS 17 TURRETROTATIONHYDRAULICMOTOR 18 DOUBLEBALANCINGVALVEFORBASKETLEVELLING 19 B...

Страница 73: ...ECTION 5 HYDRAULICS 5 4 3121774 TO THE AERIAL PART VALVE BLOCK Figure 5 4 Pumps and Undercarriage Part Hydraulic Diagram G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 74: ...SECTION 5 HYDRAULICS 3121774 5 5 FROM THE DEVIATOR VALVE Figure 5 5 Aerial Part Hydraulic Diagram G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 75: ...ines should be fed NOTE Lithium machine is equipped with only one double tandem pump unit 3 15 cc rev each connected to the three phase electric motor and the hand pump All of the pumps units outlines...

Страница 76: ...coil is energized when with engine or electric motor running all outriggers are touching the ground but remote control is not placed on its support NOTE On lithium machine deviator coil is always ene...

Страница 77: ...Double pump valve is not fed with contemporaneously movements and is not fed at minimum speed TURTLE TO THE LEFT VALVE BLOCK TO THE RIGHT VALVE BLOCK TO THE AERIAL PART VALVE BLOCK TO THE SECOND SPEE...

Страница 78: ...lowoff manifold to the tank filter TO THE LEFT VALVE BLOCK TO THE RIGHT VALVE BLOCK TO THE BLOWOFF MANIFOLD TO THE AERIAL PART VALVE BLOCK TO THE SECOND SPEED ACTIVATION LEFT VALVE BLOCK PRESSURE GAUG...

Страница 79: ...lve one proportional valve and an ON OFF valve for each ground part movement LEFT SIDE VALVE BLOCK RIGHT SIDE VALVE BLOCK ON OFF VALVES PROPORTIONAL VALVE MAX PRESSURE VALVE Figure 5 11 Ground Part Hy...

Страница 80: ...eft track drive gear motor and the tracks widening cylinders Right side ground valve block controls the two right side outriggers n 3 and n 4 and the right track drive gear motor Outriggers Outrigger...

Страница 81: ...second speed system indeed they are variable capacity so that they can perform two different hydraulic speeds in order to change tracks speeds further that rpm regulation When that coil is energized o...

Страница 82: ...acks speed Auto2speed allows to manage automatically the available power providing on demand a higher torque with a slower speed or faster speed with a lower torque Second speed activation oil coming...

Страница 83: ...t side valve block Track widening system oil is sent to both cylinders through the track widening manifold that is installed on hydraulic components compartment SECOND SPEED SIGNALS HOSES 3 AND 4 DRAI...

Страница 84: ...with one maximum pressure valve one propor tional valve and an ON OFF valve for each aerial part movement PROPORTIONAL VALVE MAXPRESSURE VALVE ON OFF VALVES AERIAL PART VALVE BLOCK Figure 5 19 Aerial...

Страница 85: ...and 2nd booms the cyl inder for moving the 3rd boom the telescope cylinder the jib cylinder the basket rotation actuator and the basket levelling circuit On each cylinder and actuator is installed a...

Страница 86: ...third boom connection rod basket is automatically kept leveled while third boom is moving because of the basket cylinder is moved by con nection rod cylinder In particular while third boom is opening...

Страница 87: ...y descent they are controlled by the control module when the remote control button gravity emergency descent is pressed When they are fed they open a calibrated passage and under the gravity effect we...

Страница 88: ...SECTION 5 HYDRAULICS 3121774 5 19 5 2 CYLINDER REPAIR Specification Cylinders Overview Figure 5 26 Piston Thread G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 89: ...SECTION 5 HYDRAULICS 5 20 3121774 Figure 5 27 Piston With Nut Thread G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 90: ...SECTION 5 HYDRAULICS 3121774 5 21 Figure 5 28 Telescope Cylinder G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 91: ...SECTION 5 HYDRAULICS 5 22 3121774 Figure 5 29 Cylinder With Sensor G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 92: ...2 M18x1 5 40 15 M22x1 5 60 18 M26x1 5 90 22 M30x2 170 28 M36x2 210 35 M45x2 360 42 M52x2 490 TIGHTENING TORQUE HEAD HEAD DIAMETER mm TORQUE Nm MIN MAX 30 50 100 35 50 100 40 100 150 45 100 150 50 150...

Страница 93: ...r with a suitable cleaner before disassembly Remove all dirt debris and grease from the cylinder 2 Clamp the barrel end of the cylinder in a soft jawed vise or other acceptable holding equip ment if p...

Страница 94: ...hing with a soft brass wire brush prior to reassembly 3 Remove the piston head from the rod and care fully slide the head gland off the end of the rod Cylinder Assembly General Cylinder Assembly 1 Use...

Страница 95: ...emery cloth Use the emery cloth in a rotary motion to polish out and blend the scratch es into the surrounding surface 3 Check the piston rod assembly for run out If the rod is bent it must be replace...

Страница 96: ...due is present on threads and parts it can be removed Clean the residue away with a soft brass wire brush prior to reassembly and wipe clean before reinstallation Refer to Hydraulic Cylinder Torque Sp...

Страница 97: ...CREW TO LET AIR ESCAPE RE TIGHTENING TORQUE 6 ft lbs 8 Nm 5 3 REPLACEMENT HYDRAULIC PUMP Pump Removal 1 Open the top cap of the hydraulic oil tank 2 Tag disconnect the hoses from the pump 15 3 Loose s...

Страница 98: ...YDRAULICS 3121774 5 29 5 4 HYDRAULIC SCHEMATICS X13JP X370AJ G 3 8 Figure 5 30 X13JP X370AJ Hydraulic Schematic Fixed Undercarriage G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u...

Страница 99: ...SECTION 5 HYDRAULICS 5 30 3121774 2 Figure 5 31 X13JP X370AJ Hydraulic Schematic Extendable Undercarriage G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 100: ...5 HYDRAULICS 3121774 5 31 X15JP X430AJ 2 Figure 5 32 X15JP X430AJ Hydraulic Schematic 1 of 2 TO THE BOOM COMPONENT VALVE BLOCK G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p...

Страница 101: ...SECTION 5 HYDRAULICS 5 32 3121774 G 3 8 Figure 5 33 X15JP X430AJ Hydraulic Schematic 2 of 2 FROM THE DEVIATOR VALVE G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 102: ...ith a quote for the right part that your machine needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulott...

Страница 103: ...unit installed on the compact crawlers boom lift The JLG Control System has reduced the need for exposed terminal strips diodes and trim pots and provides simplic ity in viewing and adjusting the var...

Страница 104: ...splay is used to view the status of the machine and the operating information necessary or useful for the operator When the machine s main control board is powered the data are continually sharing bet...

Страница 105: ...the data transferred The Download will be completed when about more than 20000 steps are transferred LCD Display Screen At machine start up and during machine operation the main LCD display screen is...

Страница 106: ...d No display indicates outriggers are not prop erly set and boom functions are not allowed Figure 6 8 POSITION 6 Indicates boom jib turntable and base are aligned Drive steer track width adjustment an...

Страница 107: ...y Main boom sensor is faulty Boom functions are cut out Swing sensor is faulty CANBUS communication is faulty Electronic fault Lithium ION Signals an error in the BMS Battery Management System Skyguar...

Страница 108: ...load the basket from its support Only jib movement allowed Engine preheating active Basket underload Gravity emergency descent Movement not allowed by gravity emergency descent 12V battery voltage low...

Страница 109: ...e Diesel or Lithium From SERVICE menu pressing button from n 1 to n 8 it s possible to enter into several menus as for instance press ing button n 1 display will show the INPUT menu Pressing button n...

Страница 110: ...ssed line A is closed and line B is open ST3GND AB DOWN DOWN Outrigger n 3 on the ground the switch is released line A is open and line B is closed UP UP Outrigger n 3 lifted the switch is pressed lin...

Страница 111: ...e switch contact of outriggers n 3 and n 4is opened the outriggers are open partially open or already closed TEMP ALRMA Optional ON Temperature external probe reached the maximum value the temperature...

Страница 112: ...tion of the machine on the X axis in degrees INCLIN Y 0 3 Indicates the inclination of the machine on the Y axis of degrees LOAD AB 134 133 Indicates the weight of the basket about 50 Kg plus the weig...

Страница 113: ...owest cell BMS A CHG 25 Indicates the maximum current Amp that BMS requires to the battery charger with lithium pack not fully charge T MAX CELL 23 Indicates the highest temperature C detected among t...

Страница 114: ...both closed there s an error in progress and the icon HELP ERROR will appear on the display In that case into the ERROR menu the involved device ref erence will be marked aside with a NO instead of an...

Страница 115: ...EM GRN Stop button on the ground EM RC B Remote control stop button on the basket EM RC G Remote control stop button on the ground FOTO Photocells PEDAL Pedal SKYGUARD SkyGuard system MICRJIB Jib open...

Страница 116: ...ecrease the working hours of the ENGINE KEEPING PRESSED the button 6 use the button 7 E to increase and button 8 E to decrease the working hours of the Electric Motor KEEPING PRESSED the button 6 and...

Страница 117: ...When selection the machine model to match the size of the machine the personality settings will all default to the factory recommended setting NOTE Refer to the following steps in this Service Manual...

Страница 118: ...ssword Some setting requires a password some passwords are relevant to more than one setting some other passwords are dedicated to only one setting By PASSWORD page it s possible to insert the passwor...

Страница 119: ...eset will not be possi ble 7 Press button n 9 ESC and then turn OFF the main key 8 Turn ON again the main key and verify by INPUT LOAD A and LOAD B that calibration is correct by checking the variatio...

Страница 120: ...gs back to the SETUP menu Setup Extra Modem This page could be used in case of RAHM difficult connec tion the meanings of the parameters shown by this page are the followings Setup Extra GPS This page...

Страница 121: ...rted the relevant password 8365 The motion alarm is activated depending on the BEEPER menu setting If it s selected ALL the warning buzzer is activated at all the machine movements both aerial part an...

Страница 122: ...ws the OPTIONAL menu second page display Pressing button n 7 it s possible to come back to the first page of settings Pressing button n 9 ESC brings back to the EXTRA menu Service By this page it s po...

Страница 123: ...AS Test Not consider Skyguard By this page it s possible to set the Skyguard function when it is activated by pressing on Skyguard bar it stops certain movements After having inserted the relevant pas...

Страница 124: ...cted New Master Board When a new master board never used is fitted on the machine the remote control need to be connected to its ground cable and the control position selected accord ingly by the cont...

Страница 125: ...fferent on a safety point of view is able to recognize if the machine model selected is not correct This verification is possible because on the load cell board ECM3 a series of contacts input depends...

Страница 126: ...oil pump valve the functions could be prevented To restart the functions have to turn OFF ground key OFF and then ON the machine as a result all the function are then active with exception the faulty...

Страница 127: ...right side proportional valve coil 23 Ground part left side proportional valve coil 24 Right track forward valve coil 25 Left track forward valve coil 26 Right track backward valve coil 27 Left track...

Страница 128: ...ion valve coil 49 Basket left rotation valve coil 50 Aerial part proportional valve coil 51 Pumps sum valve coil 52 Tracks second speed valve coil 53 Tracks widening valve coil 54 Tracks closing valve...

Страница 129: ...ICE between the 36 and the 56 will be displayed with ERROR 7 Safety deactivation STOWED MACHINE WITH NO ERROR DEVICE CODE ERROR CODE ACTIVE 11 12 NO 12 9 YES 64 2 YES 65 9 NO 66 9 NO 67 4 YES 73 2 NO...

Страница 130: ...re activated only after its coil anomaly is restored 67 4 YES 73 2 NO 89 12 YES 133 1 YES 145 2 YES 154 8 NO 155 8 NO COIL CONNECTION ERROR EXAMPLE DEVICE CODE ERROR CODE ACTIVE COIL CONNECTION ERROR...

Страница 131: ...ith a quote for the right part that your machine needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulott...

Страница 132: ...to take the measurement by accessing a connector s contact on the same side as the wires the back of the connector Readings can be done while maintaining circuit continuity this way If the con nector...

Страница 133: ...l Use firm contact with meter leads First test meter and leads by touching leads together Resistance should read a short circuit very low resis tance Circuit power must be turned OFF before testing re...

Страница 134: ...onent from circuit before testing Use firm contact with meter leads First test meter and leads by touching leads together Meter should produce an audible alarm indicating continuity Set up the meter f...

Страница 135: ...ttery terminals also as a precaution 2 Measure continuity between all three wires the wire under test wire 1 and wire 2 These should be open If not repair the shorted wires or replace the harness 3 On...

Страница 136: ...ith a quote for the right part that your machine needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulott...

Страница 137: ...3121774 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

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