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3121716

iii

SECTION - PARAGRAPH, SUBJECT

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SECTION - PARAGRAPH, SUBJECT

PAGE

TABLE OF CONTENTS

Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Critical Stability Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Serial Number Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

7.3

MAINTENANCE AND LUBRICATION . . . . . . . . . . . . . . . . . . 7-11

7.4

BATTERY MAINTENANCE AND CHARGING. . . . . . . . . . . . 7-17

Battery Maintenance, Quarterly . . . . . . . . . . . . . . . . . .   7-17
Optional On Board Generator . . . . . . . . . . . . . . . . . . . .   7-18
Battery Charging (On Board Charger). . . . . . . . . . . . .   7-18

7.5

TIRES & WHEELS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19

Tire Inflation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   7-19
Tire Damage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   7-19
Tire Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   7-19
Wheel Replacement  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   7-20
Wheel Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   7-20

7.6

SUPPLEMENTAL INFORMATION . . . . . . . . . . . . . . . . . . . . . 7-22

SECTION - 8 - INSPECTION AND REPAIR LOG

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Содержание E400A Narrow

Страница 1: ...ual with the machine at all times AS NZS Boom Lift Models E400A Narrow E400AJP E400AJP Narrow M400AJP M400AJP Narrow S N 0300208530 to Present Seeinsidefrontcoverforexceptions 3121716 November 5 2018...

Страница 2: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 3: ...lead which are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary ser...

Страница 4: ...lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improvements JLG Industries Inc reserves t...

Страница 5: ...POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUND IMPORTANT INDICATES INFORMATI...

Страница 6: ...D IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PER SONAL PROPERTY OR THE JLG PRODUCT Contact Product Safety and Reliability Department JLG In...

Страница 7: ...d 3121716 REVISION LOG Original Issue A July 6 2015 Revised B May 30 2018 Revised C June 29 2018 Revised Covers Prop 65 Revised D November 5 2018 T o o r d e r g o t o D i s c o u n t E q u i p m e n...

Страница 8: ...n 2 1 Operator Responsibility 2 1 2 2 PREPARATION INSPECTION AND MAINTENANCE 2 2 Pre Start Inspection 2 5 Daily Walk Around Inspection 2 6 Function Check 2 9 SkyGuard Function Test 2 11 SECTION 3 MACH...

Страница 9: ...kyEye 4 15 SkyGuard Function Table 4 15 4 13 BOOM SYNCHRONIZING PROCEDURE 4 16 4 14 SHUT DOWN AND PARK 4 16 4 15 MACHINE LIFTING AND TIE DOWN 4 17 Lifting 4 17 Tie Down 4 17 SECTION 5 EMERGENCY PROCED...

Страница 10: ...CATION 7 11 7 4 BATTERY MAINTENANCE AND CHARGING 7 17 Battery Maintenance Quarterly 7 17 Optional On Board Generator 7 18 Battery Charging On Board Charger 7 18 7 5 TIRES WHEELS 7 19 Tire Inflation 7...

Страница 11: ...d Side Slopes 4 7 4 4 Traveling on a Grade 4 8 4 5 Lifting Chart 4 18 4 6 Decal Installation Sheet 1 of 6 4 19 4 7 Decal Installation Sheet 2 of 6 4 20 4 8 Decal Installation Sheet 3 of 6 4 21 4 9 Dec...

Страница 12: ...1 Available Accessories 6 1 7 1 Operating Specifications 7 1 7 2 Capacities 7 3 7 3 Tire Specifications 7 3 7 4 Dimensional Data 7 4 7 5 Torque Requirements 7 5 7 6 Hydraulic Oil 7 5 7 7 Mobil DTE 10...

Страница 13: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 14: ...of the machine has been completed under the supervision of an experienced and quali fied operator This section contains the responsibilities of the owner user oper ator lessor and lessee concerning s...

Страница 15: ...in to your utilization and application of the machine Workplace Inspection Precautions to avoid all hazards in the work area must be taken by the user before and during operation of the machine Do not...

Страница 16: ...slippery substances from footwear and plat form floor 1 3 OPERATION General Machine operation requires your full attention Bring the machine to a full stop before using any device i e cell phones two...

Страница 17: ...e of drugs or alcohol or who are subject to seizures dizziness or loss of physical control must not operate this machine Hydraulic cylinders are subject to thermal expansion and con traction This may...

Страница 18: ...all times Never position ladders boxes steps planks or similar items on unit to provide additional reach for any purpose Keep oil mud and slippery substances cleaned from footwear and the platform flo...

Страница 19: ...r equip ment from any electrical line or apparatus carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less Table 1 1 Minimum Approach Distances...

Страница 20: ...ork practices near energized equipment DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE MAD ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTH ERWISE Tipping Hazards The...

Страница 21: ...chine Use cranes forklift trucks or other appropriate equipment to stabilize machine Do not operate the machine when wind conditions including gusts may exceed 28 mph 12 5 m s Factors affecting wind s...

Страница 22: ...3 8 12 3 4 5 4 Gentlebreeze Leavesandsmallertwigsinconstantmotion 4 13 18 5 5 7 9 Moderatebreeze Dustandloosepaperraised Smallbranchesbegintomove 5 19 24 8 0 10 7 Freshbreeze Smallertreessway 6 25 31...

Страница 23: ...ording to conditions of ground surface congestion visibility slope location of personnel and other factors which may cause collision or injury to personnel Be aware of stopping distances in all drive...

Страница 24: ...nserted at the appropriate points in this manual and in the Ser vice and Maintenance Manual It is of utmost importance that maintenance personnel pay strict attention to these precautions to avoid pos...

Страница 25: ...ound for welding When performing welding or metal cutting operations pre cautions must be taken to protect the chassis from direct exposure to weld and metal cutting spatter Do not refuel the machine...

Страница 26: ...ays wear hand eye and face protection when servicing batteries Ensure that battery acid does not come in contact with skin or clothing BATTERY FLUID IS HIGHLY CORROSIVE AVOID CONTACT WITH SKIN AND CLO...

Страница 27: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 28: ...SECTION 1 SAFETY PRECAUTIONS 1 14 3121716 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 29: ...s 4 Use of approved fall protection device 5 Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential malfunc tion 6 The safest means to operate the machine...

Страница 30: ...ial work platforms The fre quency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile environ ment if the machine is used with increased freque...

Страница 31: ...3monthsor150hours whichevercomesfirst or Outofserviceforaperiodofmorethan3months or Purchasedused Owner Dealer orUser QualifiedJLGMechanic ServiceandMaintenanceManual andapplicableJLGinspectionform An...

Страница 32: ...der inside 5 MasterCylinder 6 UpperUpright 7 UpperLiftCylinder 8 MidLiftCylinder 9 LowerBoom 10 Turntable 11 Frame 12 SteerWheels 13 DriveWheels 14 BatteryBox 15 LowerLiftCylinder 16 LowerLink 17 Lowe...

Страница 33: ...pection Perform as instructed 6 Battery Charge as required 7 Fuel Generator Equipped Machines Add the proper fuel as necessary 8 Engine Oil Supply Generator Equipped Machines Ensure the engine oil lev...

Страница 34: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 6 3121716 Daily Walk Around Inspection 0 0 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 35: ...astened and that no visible damage exists in addition to any other criteria mentioned 1 Platform and Gate Assembly Platform mounting pins secure Footswitch in good working order not modified dis abled...

Страница 36: ...ent Right Side Batteries have proper electrolyte level cables tight no visible damage or corro sion 15 Cowling and Latches See Note 16 Battery Charger See Note 17 Brake Steer Valve See Note 18 Boom Up...

Страница 37: ...k for smooth operation 3 If tower boom does not rest on stop with machine in the stowed position this indicates upright is out of plumb 4 Telescope boom In and Out several cycles at various degrees of...

Страница 38: ...ERATE WHEN PEDAL IS APPROXIMATELY AT ITS CENTER OF TRAVEL IF SWITCH OPERATES WITHIN LAST 1 4 6 MM OF TRAVEL TOP OR BOTTOM IT SHOULD BE ADJUSTED FOOTSWITCH MUST BE DEPRESSED PRIOR TO ACTIVATING ANY FUN...

Страница 39: ...n path of sensor beam 3 Once the sensor has been activated verify the following conditions a Telescope out function stops and telescope in function operates for a short duration b The horn sounds c If...

Страница 40: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 41: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 12 3121716 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 42: ...ymbols and the correspond ing functions NOTE The indicator panels use different shaped symbols to alert the operator to different types of operational situations that could arise The meaning of those...

Страница 43: ...genera tor engine high oil temperature or low oil pressure or on electric machines an elec trical system fault NOTE The engine will automatically shut down under the following conditions High Oil Tem...

Страница 44: ...Generator EngineStartButton 4 IndicatorGauge 5 ChargerStatus 6 Telescope 7 MachineSafetySystemOverride MSSO IfEquipped 8 Swing 9 FunctionEnable 10 CircuitBreakers 11 Power EmergencyStop 12 Platform Gr...

Страница 45: ...of the battery charger The red LED indicates Charging Abnormal The yellow LED indicates charging in progress The green LED indicates charging is complete 6 Telescope Provides for extension and retract...

Страница 46: ...r to the platform control console when positioned to Platform With the switch key in the Ground posi tion power is shut off to platform and only ground controls are operable NOTE With Platform Ground...

Страница 47: ...ding descending a grade 18 Rotate A three position Rotate control switch permits rotation of the platform when positioned to left or right Platform Control Console See Figure 3 2 1 Speed Mode Activati...

Страница 48: ...rgencyStop 5 GeneratorEnable 6 DriveOrientationOverride 7 Drive Steer 8 Telescope 9 Lights 10 Jib 11 JibSwing 12 SoftTouch SkyGuardOverride IfEquipped 13 LowerBoomLift 14 PlatformRotate 15 FunctionSpe...

Страница 49: ...d The Generator Enable control switch when in the off position allows the operator to prevent the generator engine from starting when using the machine indoors When in the on position and the ground E...

Страница 50: ...horizontal or the upper boom is raised approximately 16 inches 40 64 cm above boom rest the high drive function will automatically switch to low drive This also occurs when Function Speed Control is c...

Страница 51: ...tdown situation If equipped with SkyGuard the switch enables functions cut out by the Sky guard system to be operated again allowing the operator to resume use of machine functions If equipped with bo...

Страница 52: ...oystick pull up on the locking ring below the handle NOTE The Main Boom Lift Swing joystick is spring loaded and will automatically return to neutral off position when released 16 Main Lift Swing Cont...

Страница 53: ...g No Telescope Telescope DriveandSteer Swing LowerLift UpperLift Jib DriveandSteer Swing LowerLift UpperLift Telescope PlatformRotate DriveandSteer No No No No Note Boomfunctionsmaybeslowerwhenselecte...

Страница 54: ...zontal then reposi tion machine so that it is level before continuing operation If the boom is above horizontal and the machine is on a slope the tilt alarm warning light will illuminate and an alarm...

Страница 55: ...1 Tilt 2 PlatformOverload 3 SystemDistress 4 DriveOrientation 5 FootswitchEnable 6 BatteryCharge 7 LowBattery 8 SkyGuard 9 SoftTouch 10 CreepSpeed Figure 3 3 Platform Control Indicator Panel T o o r...

Страница 56: ...xceed the rated gradeability of the machine This condition is comparable to stalling the engine by asking it to pro vide more power than it was designed to do c The batteries are nearly depleted and s...

Страница 57: ...the footswitch must be released and depressed again to enable the controls Releasing the footswitch removes power from all controls and applies the drive brakes TO AVOID SERIOUS INJURY DO NOT REMOVE M...

Страница 58: ...9 Soft Touch Indicator If Equipped When illuminated Yellow the Soft Touch bumper is against an object All controls are disabled until the override button is pushed at which time controls are active in...

Страница 59: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 60: ...SECTION 3 MACHINE CONTROLS AND INDICATORS 3 18 3121716 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 61: ...right of the stowed position The machine has a Ground Con trol Station which will override the Platform Control Station Ground Controls operate Upper and Lower Boom Lift and Swing and are to be used i...

Страница 62: ...ncy Stop The Power Emergency Stop switch when pulled out on provides battery power for all machine functions The switch should be pushed in off when recharging the batteries or parking the machine ove...

Страница 63: ...4 1 Position of Least Forward Stability MACHINEWILL TIPOVER INTHIS DIRECTIONIFOPERATEDONAN OUT OF LEVELSURFACE FLYBOOM FULLYEXTENDED UPPERBOOM HORIZONTAL TOWERANDMID BOOMAT 33DEGREES T o o r d e r g...

Страница 64: ...ward Stability LOWER BOOM FULLY ELEVATED MID BOOM FULLY ELEVATED UPPER BOOM FULLY ELEVATED AND RETRACTED PLATFORM ROTATED 90 DEGREES MACHINE WILL TIP OVER IN THIS DIRECTION IF OPERATED ON AN OUT OF LE...

Страница 65: ...E AND CORRECT CAUSE BEFORE RESUMING ANY OPERATION 4 4 TRAVELING DRIVING NOTE For units equipped with optional tilt cutout verify that the drive function is cut out when the boom is elevated and tilt a...

Страница 66: ...DEPRESSED PRIOR TO ACTIVATING ANY FUNCTION OTHER WISE FUNCTION WILL NOT OPERATE 1 At Platform Controls pull out Emergency Stop switch and activate footswitch 2 Position Drive controller to Forward or...

Страница 67: ...SECTION 4 MACHINE OPERATION 3121716 4 7 Figure 4 3 Grade and Side Slopes T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 68: ...econd interval until the drive function is selected Traveling on a Grade When traveling a grade maximum braking and traction are obtained with the boom stowed in position over the rear drive axle and...

Страница 69: ...arkets and 230 kg for CE and Australia markets or less proceed with adding weight Platform Level Adjustment 1 Depress footswitch To raise platform position Platform Level control switch Up and hold un...

Страница 70: ...M INDICATES CHASSIS IS ON A SEVERE SLOPE 5 DEGREE OR GREATER CHASSIS MUST BE LEVEL BEFORE SWINGING OR RAISING BOOM ABOVE HORIZONTAL TO AVOID TIP OVER IF RED TILT WARNING LIGHT LIGHTS WHEN BOOM IS RAIS...

Страница 71: ...on Upper Boom Lift switch to UP or DOWN until desired height is reached 4 8 GENERATOR The machine is equipped with an engine powered DC generator connected in parallel to the 48V DC battery bank Autom...

Страница 72: ...generator will operate in manual mode always when the fol lowing three conditions apply 1 Ground Control Emergency Stop Switch is pulled out on and 2 The switch on the platform control console is in...

Страница 73: ...atically turn back on when cooled The overload light indicates an output wiring short circuit or a load that is too large for the rating of the inverter 4 10 MACHINE FUNCTION SPEEDS The Function Speed...

Страница 74: ...tch are disengaged If the SkyGuard sensor remains activated after function reversal or cutout depress and hold the SkyGuard Override Switch to allow normal functions until the sensor is disengaged Con...

Страница 75: ...se Steer Swing Tower Lift Up Tower Lift Down Boom Lift Up Boom Lift Down Boom Tele Out Boom Tele In Jib Lift Jib Swing Basket Level Basket Rotate R C R C R R C R C R C C C C C R IndicatesReversalisAct...

Страница 76: ...rged in accordance with instructions in Section 2 to ensure readiness for following workday NOTE Electric machines are equipped with a static strap due to static electricity build ups Strap is located...

Страница 77: ...the stowed position 3 Remove all loose items from the machine 4 Attach lifting device and equipment only to the designated lifting points 5 Properly adjust the rigging to prevent damage to the machin...

Страница 78: ...SECTION 4 MACHINE OPERATION 4 18 3121716 Figure 4 5 Lifting Chart T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 79: ...SECTION 4 MACHINE OPERATION 3121716 4 19 Figure 4 6 Decal Installation Sheet 1 of 6 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 80: ...SECTION 4 MACHINE OPERATION 4 20 3121716 Figure 4 7 Decal Installation Sheet 2 of 6 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 81: ...SECTION 4 MACHINE OPERATION 3121716 4 21 Figure 4 8 Decal Installation Sheet 3 of 6 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 82: ...SECTION 4 MACHINE OPERATION 4 22 3121716 Figure 4 9 Decal Installation Sheet 4 of 6 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 83: ...SECTION 4 MACHINE OPERATION 3121716 4 23 Figure 4 10 Decal Installation Sheet 5 of 6 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 84: ...SECTION 4 MACHINE OPERATION 4 24 3121716 Figure 4 11 Decal Installation Sheet 6 of 6 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 85: ...4 1703798 1705822 1703932 1703933 1703929 1703930 1703931 1703934 1705822 5 1705514 6 1001131269 1700584 7 1706948 1706948 1706948 1706948 1706948 1706948 1706948 1001187083 8 9 1701504 1701504 17015...

Страница 86: ...704000 1704002 25 1001193949 1001193949 1001193949 1001193949 1001193949 1001193949 1001193949 1001193949 1001193949 26 1001196811 1001196811 1001196811 1001196811 1001196811 27 1704446 1706378 170441...

Страница 87: ...1704343 1704339 1704340 1704344 1704341 1705670 40 3252347 41 1703804 1701518 1703950 1703951 1703947 1703948 1703949 1703952 1701518 42 Table 4 1 E400A E400AJP Decal Legend Item ANSI 1001178364 D Au...

Страница 88: ...1702631 1702631 1702631 1702631 1702631 53 1001121814 1705978 1001121821 1001121921 1001121818 1001121816 1001121823 1001121923 1705978 54 55 56 Table 4 1 E400A E400AJP Decal Legend Item ANSI 10011783...

Страница 89: ...1121803 1001121810 1001121920 1705978 66 67 68 69 70 Table 4 1 E400A E400AJP Decal Legend Item ANSI 1001178364 D Aus 1001178378 E Japanese 1001178372 D Korean 1001178374 D Eng Lat Spanish 1001178368 D...

Страница 90: ...1705910 1705429 1705430 1001113680 82 1001189882 1001189882 1001189882 1001189882 1001189882 1001189882 1001189882 1001189882 1001189882 Table 4 1 E400A E400AJP Decal Legend Item ANSI 1001178364 D Au...

Страница 91: ...514 6 1001131269 7 1706948 1001126871 1706948 1706948 1706948 1706948 1706948 1706948 1001187083 8 9 1701504 1701504 1701504 1701504 1701504 1701504 1701504 1701504 1701504 10 1701642 1701642 1701642...

Страница 92: ...9 1001193949 1001193949 1001173577 1001193949 26 1001196811 1001196811 1001196811 1001196811 27 1704446 1706378 1704417 1704418 1704454 1704452 1704419 1704453 1706378 28 1704431 1704431 1704431 17044...

Страница 93: ...71 1703987 1702265 1702265 1703988 1703991 1705977 48 49 50 1702300 1703814 1702300 1702300 1702300 1702300 1702300 1702300 1703814 51 52 1702631 1702631 1702631 1702631 1702631 1702631 1702631 170263...

Страница 94: ...2 1701502 67 1701503 1701503 1701503 68 69 70 1704286 1704286 1001093687 1001093687 1704371 1001093687 1001093687 1001093687 1001093687 71 Table 4 2 M400AJP Decal Legend Item ANSI 1001178362 D Aus 100...

Страница 95: ...04885 1704885 1704885 1704885 80 81 1705351 1705351 1705426 1705427 1705910 1705429 1705430 1001113680 82 1001189882 1001189882 1001189882 1001189882 1001189882 1001189882 1001189882 1001189882 100118...

Страница 96: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 97: ...SECTION 4 MACHINE OPERATION 4 36 3121716 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 98: ...anty consideration on that particular machine FOLLOWING ANY ACCIDENT THOROUGHLY INSPECT THE MACHINE AND TEST ALL FUNCTIONS FIRST FROM THE GROUND CONTROLS THEN FROM THE PLATFORM CON TROLS DO NOT LIFT A...

Страница 99: ...damaged or does not operate properly turn off the machine immedi ately Report the problem to the proper maintenance per sonnel Do not operate the machine until it is declared safe for operation 5 4 E...

Страница 100: ...as follows 1 Using a 7 8 inch socket and ratchet wrench locate nut on swing worm gear on left side of machine 2 Install wrench on nut and ratchet in the direction desired 5 7 MACHINE SAFETY SYSTEM OVE...

Страница 101: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 102: ...SECTION 5 EMERGENCY PROCEDURES 5 4 3121716 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 103: ...ACCESSORIES 3121716 6 1 SECTION 6 ACCESSORIES Table 6 1 Available Accessories Accessory Market ANSI USA Only ANSI CSA CE AUS Japan China PipeRacks T o o r d e r g o t o D i s c o u n t E q u i p m e...

Страница 104: ...5 KG WHEN INSTALLED WEIGHT IN RACKS PLUS WEIGHT IN PLATFORM MUST NOT EXCEED RATED CAPACITY THE MAXIMUM LOAD IN THE RACKS IS 180 LBS 80 KG EVENLY DISTRIBUTED BETWEEN THE TWO RACKS THE MAXIMUM LENGTH OF...

Страница 105: ...en secure with locking pins 2 Loosen and remove tie down straps Place material on racks with weight evenly distributed between both racks 3 Route the tie down straps at each end across loaded mate ria...

Страница 106: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 107: ...SECTION 6 ACCESSORIES 6 4 3121716 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 108: ...rvice and Maintenance Manual Other Publications Available Service and Maintenance Manual 3121717 Illustrated Parts Manual 3121718 7 2 OPERATING SPECIFICATIONS Table 7 1 Operating Specifications Maximu...

Страница 109: ...riveSpeed AboveHorz E M400AJP E400An E M400AJPn 42 44sec 200ft 50 53sec 50ft 45 50sec 200ft 55 68sec 50ft GrossMachineWeight E400An E400AJP M400AJP E400AJPn M400AJPn 13100lb 5942kg 13700lb 6214kg 1393...

Страница 110: ...ludingTank 9Gallons 34 1L TorqueHub Drive 17ounces 0 50L Torquehubsshouldbeonehalffulloflubricant Table 7 3 Tire Specifications Size Type Pressure Ply Rating Load Range IN240 55 17 5 Pneumatic 90psi 6...

Страница 111: ...mumUpand Over E400An E M400AJP E M400AJPn 21ft 2in 6 41m 22ft 5in 6 83m MachineWidth E M400AJP E400An E M400AJPn 5ft 9in 1 75m 4ft 11in 1 50m WheelBase 6ft 7 0in 2 00m WorkingHeight 46ft 0in 14 02m Pl...

Страница 112: ...mparable viscosities If use of hydraulic oil other than Mobil DTE 10 is desired contact JLG Industries for proper recommendations Table 7 5 Torque Requirements Description Torque Value Interval Hours...

Страница 113: ...at100 C 4 07cSt at100 F 15 8cSt at212 F 4 07cSt ViscosityIndex 168 Density Kg l 15 C 0 8375 Density lb in3 60 F 0 0302 Table 7 8 Mobil EAL Envirosyn H 32 Specs Type SyntheticBiodegradable ISOViscosit...

Страница 114: ...STABILITY Table 7 9 Mobil EAL Envirosyn SHC 32 Specs Type SyntheticBiodegradable ISOViscosityGrade 32 Densityat15 C 936 PourPoint Max 27 F 33 C FlashPoint Min 540 F 282 C Viscosity at40 C 33 1cSt at10...

Страница 115: ...If the serial number plate is damaged or missing the machine serial number is stamped on the top left side of the frame and the top left side of the turntable In addition the serial number is stamped...

Страница 116: ...SECTION 7 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 3121716 7 9 Figure 7 2 E450 Maintenance Lubrication Diagram T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 117: ...SECTION 7 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 7 10 3121716 Figure 7 3 M450 Maintenance Lubrication Diagram T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 118: ...ccess Optional Table 7 11 Lubrication Specifications KEY SPECIFICATIONS MPG MultipurposeGreasehavingaminimumdrippingpointof350degreesF Excellentwaterresistanceandadhesivequalities andbeingofextreme pr...

Страница 119: ...all grease fittings into worm gear housing and grease bearings NOTE OG will allow better cycle times than Mobiltac375NC however Mobiltac375NC must be used in dusty environments If the swing function b...

Страница 120: ...M400AJPn 5 Gal 19 L Lube HO Interval Check Level daily Change every 2 years or 1200 hours of operation Comments On new machines those recently overhauled or after changing hydraulic oil operate all s...

Страница 121: ...rst 50 hrs and every 6 months or 300 hrs thereafter Comments Under certain conditions it may be necessary to replace the hydraulic filter on a more frequent basis A com mon symptom of a dirty filter i...

Страница 122: ...nge every 2 years or 1200 hours of operation 6 Wheel Bearings Lube Point s Repack Capacity A R Lube MPG Interval Every 2 years or 1200 hours of operation 7 Spindles Bushing Capacity A R Lube Lithium L...

Страница 123: ...ours of operation Comments At boom pivot pins bushing replacement Coat I D of bushings prior to installing pivot pins 9 Engine Lube Point s Fill Cap Capacity Refer to Engine Manual Lube EO Interval 3...

Страница 124: ...t electrolyte level of each cell Electrolyte level should be to the ring approximately one inch from top of battery Fill batteries with distilled water only Replace and secure all vent caps 3 Remove b...

Страница 125: ...OID INJURY FROM AN EXPLOSION DO NOT SMOKE OR ALLOW SPARKS OR A FLAME NEAR BATTERY DURING SERVICING ALWAYS WEAR EYE AND HAND PROTEC TION WHEN SERVICING BATTERIES Battery Charging On Board Charger 1 For...

Страница 126: ...diameter any damage to the bead area cords of the tire If a tire is damaged but is within the above noted criteria the tire must be inspected on a daily basis to insure the damage has not propagated...

Страница 127: ...O PREVENT LOOSE WHEELS BROKEN STUDS AND POSSIBLE DANGEROUS SEPARATION OF WHEEL FROM THE AXLE BE SURE TO USE ONLY THE NUTS MATCHED TO THE CONE ANGLE OF THE WHEEL Tighten the lug nuts to the proper torq...

Страница 128: ...mmended sequence tighten nuts per wheel torque chart 4 Wheel nuts should be torqued after first 50 hours of operation and after each wheel removal Check torque every 3 months or 150 hours of operation...

Страница 129: ...less than 70dB A For combustion engine powered machines guaranteed Sound Power Level LWA per European Directive 2000 14 EC Noise Emission in the Environment by Equipment for Use Outdoors based on tes...

Страница 130: ...PAIR LOG 3121716 8 1 SECTION 8 INSPECTION AND REPAIR LOG MachineSerialNumber_______________________________________ Table 8 1 Inspection and Repair Log Date Comments T o o r d e r g o t o D i s c o u...

Страница 131: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 132: ...T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

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