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Table of Contents

31200345

Section 4 - Operation

4.1

Preparing Machine for Platform Operation.........................................4-1

4.2

Platform Operation.......................................................................................4-2

Starting the Engine ................................................................................4-2
Normal Engine Operation ...................................................................4-2
Control Operation ..................................................................................4-3
Shut-Down Procedure ..........................................................................4-3

4.3

Loading and Securing for Transport ......................................................4-4

Section 5 - Platform

5.1

Approved Platforms .....................................................................................5-1

5.2

Unapproved Platforms................................................................................5-1

5.3

Telehandler/Platform Capacity ................................................................5-2

5.4

Platform Installation.....................................................................................5-3

Section 6 - Emergency Procedures

6.1

Emergency Operation .................................................................................6-1

Operator Unable to Control Machine .............................................6-1
Platform or Boom Caught Overhead...............................................6-1

6.2

Emergency Lowering Of Boom ................................................................6-2

Cab Auxiliary Power System ...............................................................6-2
Platform Auxiliary Power System......................................................6-2

6.3

Incident Notification ....................................................................................6-3

Section 7 - Lubrication and Maintenance

7.1

Introduction ....................................................................................................7-1

Clothing and Safety Gear.....................................................................7-1

7.2

General Maintenance Instructions..........................................................7-1

7.3

Service and Maintenance Schedules .....................................................7-2

10, 50 & 1000 Hour Maintenance Schedule ..................................7-2

7.4

Operator Maintenance Instructions .......................................................7-4

Fuel System...............................................................................................7-4
Tires .............................................................................................................7-6
Battery ........................................................................................................7-8

Section 8 - Additional Checks

8.1

General..............................................................................................................8-1

8.2

Auxiliary Power System ..............................................................................8-1

Содержание 3513PS

Страница 1: ...Operation Safety Manual Original Instructions Keep this manual with machine at all times An Oshkosh Corporation Company Platforms for 3513PS 4013PS 4014PS 4017PS 31200345 Revised July 15 2016...

Страница 2: ......

Страница 3: ...9 2 November 16 2009 C Revised covers and page 9 2 March 22 2010 D Revised pages b c d 1 1 1 5 2 1 thru 2 11 3 2 3 3 3 4 4 1 4 3 4 4 5 1 5 2 5 3 6 2 6 3 7 1 thru 7 6 8 1 9 1 October 8 2013 E Revised...

Страница 4: ...alified operator Operation within the U S A requires training per OSHA 1910 178 Operators of this equipment must possess a valid applicable driver s license be in good physical and mental condition ha...

Страница 5: ...in all instances where JLG products have been involved in an accident involving bodily injury or death of personnel or when damage has occurred to personal property or the JLG product FOR Accident Re...

Страница 6: ...Read This First d 31200345 Other Publications Available For detailed machine operation procedures and safety information please refer to the appropriate machine Operation Safety Manual...

Страница 7: ...ver Hazard 1 3 Load Falling Hazard 1 4 Lifting Personnel 1 5 Pinch Points and Crush Hazards 1 6 Fall Hazard 1 8 Chemical Hazards 1 9 Section 2 Pre Operation and Inspection 2 1 Pre Operation Check and...

Страница 8: ...ergency Procedures 6 1 Emergency Operation 6 1 Operator Unable to Control Machine 6 1 Platform or Boom Caught Overhead 6 1 6 2 Emergency Lowering Of Boom 6 2 Cab Auxiliary Power System 6 2 Platform Au...

Страница 9: ...Table of Contents iii 31200345 Section 9 Specifications 9 1 Product Specifications 9 1 Performance 9 1 Dimensions 9 2 Supplemental Information 9 3 Index Inspection Maintenance and Repair Log...

Страница 10: ...Table of Contents iv 31200345...

Страница 11: ...situation which if not avoided may result in minor or moderate injury 1 2 GENERAL PRECAUTIONS DO NOT use the machine with platform attached for any purpose other than positioning personnel their tool...

Страница 12: ...and its occupants their tools and their equipment from any electrical line or apparatus carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less...

Страница 13: ...e is level 0 degrees DO NOT operate machine when wind conditions exceed 12 5 m s 28 mph DO NOT increase the surface area of platform or load Increase of area exposed to wind will decrease stability DO...

Страница 14: ...lling Hazard Never suspend load from platform or supports DO NOT carry materials directly on platform railing unless approved by JLG Always ensure that power tools are properly stowed and never left h...

Страница 15: ...ONLY on machines configured for the platform attachment DO NOT drive machine from cab when personnel are in platform DO NOT allow personnel to tamper with or operate the machine from the cab when per...

Страница 16: ...Crush Hazards Stay clear of pinch points and rotating parts on the telehandler Stay clear of moving parts while engine is running Keep clear of steering tires and frame or other objects Keep clear fro...

Страница 17: ...Keep others away while operating Approved head gear must be worn by all operating personnel Check work area for clearances overhead on sides and bottom of platform when lifting or lowering platform Be...

Страница 18: ...loor at all times Never use ladders boxes steps planks or similar items on platform to provide additional reach Never use the boom assembly to enter or leave the platform Use extreme caution when ente...

Страница 19: ...an cause a fire and or explosion Hydraulic Fluid DO NOT attempt to repair or tighten any hydraulic hoses or fittings while the engine is running or when the hydraulic system is under pressure Stop eng...

Страница 20: ...Section 1 General Safety Practices 1 10 31200345 This Page Intentionally Left Blank...

Страница 21: ...should include the following 1 Cleanliness Check all surfaces for leakage oil or foreign objects Report any leakage to the proper maintenance personnel 2 Structure Inspect the platform structure for d...

Страница 22: ...age 2 9 of all systems in an area free of overhead and ground level obstructions See Section 3 Controls and Indicators for more specific operating instructions WARNING If telehandler does not operate...

Страница 23: ...nsure all DANGER WARNING CAUTION and instructional decals are legible and in place Clean and replace as required Console OZ2742 1706886A 1706886 1706888B 1706888 1706885B 1706885 1001117889 F E 170688...

Страница 24: ...9876 3513PS 4013PS 4017PS BEFORE S N 1160006867 MAX 1001161009A 4014PS 5200 Kg 4017PS 6200 Kg 1001161009 4014PS 4017PS S N 1160006867 AFTER 8006612 1704016 C 1704016 4420051 4420051 8006612 1704277 B...

Страница 25: ...1161009A 4014PS 5200 Kg 4017PS 6200 Kg 1001161009 8006612 1704016 C 1704016 4420051 4420051 8006612 1704277 B 1704277 1701518 A 1701518 SERIAL NUMBER PLATE Producer Industrieterrein Oude Bunders 1034...

Страница 26: ...4017PS S N 1160006867 AFTER MAX 1001099876A 3513PS 5300 Kg 4013PS 5300 Kg 4017PS 6000 Kg 1001099876 3513PS 4013PS 4017PS BEFORE S N 1160006867 1704016 C 1704016 4420051 4420051 8006612 8006612 1701518...

Страница 27: ...01161009A 4014PS 5200 Kg 4017PS 6200 Kg 1001161009 1704016 C 1704016 4420051 4420051 8006612 8006612 1701518 A 1701518 1701518 A 1701518 4420051 4420051 SERIAL NUMBER PLATE Producer Industrieterrein O...

Страница 28: ...t all structural members including railing and lanyard anchorage points for cracks excessive corrosion and other damage 1 Platform Properly installed see Platform Installation on page 5 3 Rail Connect...

Страница 29: ...an operational check 1 Horn must be audible from platform 2 All boom and platform functions operate smoothly and correctly 3 Ensure all boom functions stop when function enable trigger is released 4 E...

Страница 30: ...s clean and unobstructed Fixed and Extendable Platforms Actuate gate handle 1 to open gate 2 During operation the gate must be latched closed Extendable Platform If extensions are in closed position l...

Страница 31: ...ne of the lanyard anchorage points Fixed Platform Attach one lanyard per lanyard anchorage point DO NOT attach more than one lanyard per lanyard anchorage point Extendable Platform Attach two lanyards...

Страница 32: ...xtend an extendable platform perform the following procedure On extendable portion 1 of platform lift gate 2 and latch closed Use gate and handles 3 to lift extension to extended position CAUTION PINC...

Страница 33: ...Inspection 2 13 31200345 Verify extension posts 4 are properly positioned as shown in figure Remove safety latch 5 from stow position 6 and place through support bracket 7 To retract extension revers...

Страница 34: ...Section 2 Pre Operation and Inspection 2 14 31200345 This Page Intentionally Left Blank...

Страница 35: ...NDICATORS 3 1 GENERAL This section provides the necessary information needed to understand control functions Note The manufacturer has no direct control over machine application and operation The user...

Страница 36: ...rm controls and stop engine 7 Start Switch Push switch forward and hold to start engine Release switch after engine starts 8 Function Enable Trigger Squeeze trigger and hold to enable platform control...

Страница 37: ...at switch is activated 6 Function Enable Indicator Illuminates when function enable trigger is activated If no valid function is operated within a seven second period the indicator will go out and all...

Страница 38: ...t to extend boom The speed of boom functions depends upon the amount of joystick travel in corresponding direction For two simultaneous boom functions move the joystick between quadrants For example m...

Страница 39: ...Apply park brake 3 Shift transmission control lever to neutral 4 Fully retract boom and lower boom below 10 degrees 5 Fully lower outriggers lifting front tires and ensure machine is level Display in...

Страница 40: ...heat indicator on instrument panel to go out 4 Push start switch forward to start engine If engine fails to start within 20 seconds release switch and allow starting motor to cool for a few minutes be...

Страница 41: ...d indicator will illuminate and buzzer will sound All platform function controls are disabled The load in platform must be decreased below the platform s maximum capacity in order to allow continued o...

Страница 42: ...m 2 Secure platform to deck with strap Note The user assumes all responsibility for choosing the proper method of transportation and tie down devices making sure the equipment used is capable of suppo...

Страница 43: ...e attachment or the attachment may not be approved for the model telehandler being used Contact JLG or the local distributor for further information 5 2 UNAPPROVED PLATFORMS Do not use unapproved plat...

Страница 44: ...dler is equipped with the proper capacity chart See Approved Platforms on page 5 1 To determine the maximum capacity of the telehandler and platform use the capacity shown on the capacity decal See Sa...

Страница 45: ...ock pin 3 fully inserted and secured with retainer pin 4 Platform hydraulic hoses 5 securely connected at boom Platform electric cable 6 securely connected at boom WARNING FALL CRUSH HAZARD Always be...

Страница 46: ...Section 5 Platform 5 4 31200345 This Page Intentionally Left Blank...

Страница 47: ...trol machine 1 Other personnel should operate the machine from cab controls only as required 2 Other qualified personnel on the platform may use the platform controls Do not continue operation if cont...

Страница 48: ...iary power system If platform is overloaded the platform overload indicator 3 will illuminate and alarm will sound until the load is below maximum capacity 3 While holding the function enable trigger...

Страница 49: ...54 7233 8 00am to 4 45pm EST Outside USA Phone 1 717 485 6591 E mail ProductSafety JLG com Failure to notify the manufacturer of an incident involving a JLG Industries product within 48 hours of such...

Страница 50: ...Section 6 Emergency Procedures 6 4 31200345 This Page Intentionally Left Blank...

Страница 51: ...ught on controls or moving parts 7 2 GENERAL MAINTENANCE INSTRUCTIONS Prior to performing any service or maintenance on the telehandler follow the shut down procedure on page 4 3 unless otherwise inst...

Страница 52: ...e Schedule OZ2892 Check Battery Check Tire Condition Pressure 10 EVERY Additional Checks Section 8 Check Fuel Level Check Lanyard Anchorage Points EVERY 1000 Check Load Sensing System LSS Check Platfo...

Страница 53: ...Section 7 Lubrication and Maintenance 7 3 31200345 This Page Intentionally Left Blank...

Страница 54: ...rm Shut Down Procedure on page 4 3 3 Open rear access door 2 4 Turn fuel tank cap 3 to remove from filler neck 4 5 Add diesel fuel as needed 6 Replace fuel tank cap 7 Close and secure rear access door...

Страница 55: ...rform Shut Down Procedure on page 4 3 3 Turn fuel tank cap 2 to remove from filler neck 4 Add diesel fuel as needed 5 Replace fuel tank cap Note Replenish diesel fuel at end of each work shift to mini...

Страница 56: ...If not using an approved replacement tire the replacement tires must have the following characteristics Equal or greater ply load rating and size of original Tire tread contact width equal or greater...

Страница 57: ...rows facing in the direction of forward travel 1 Start all nuts by hand to prevent cross threading DO NOT use a lubricant on threads or nuts 2 Tighten lug nuts in an alternating pattern as indicated i...

Страница 58: ...Check 1 Perform Shut Down Procedure on page 4 3 2 Open engine cover 3 Wearing eye protection visually inspect the battery 3 Check terminals for corrosion Replace battery if it has a cracked melted or...

Страница 59: ...cy or engine failure To check this feature perform the following 1 Test system with machine on a level surface 2 Lower platform to ground and shut off engine 3 Verify the power emergency stop switch i...

Страница 60: ...Section 8 Additional Checks 8 2 31200345 This Page Intentionally Left Blank...

Страница 61: ...67 14 1 m 46 3 ft S N 1160006867 After 15 0 m 49 2 ft Maximum Forward Reach Fixed Platform 3513PS 4013PS 10 3 m 33 8 ft 4014PS 10 0 m 32 8 ft 4017PS Before S N 1160006867 13 6 m 44 6 ft S N 1160006867...

Страница 62: ...178 1 in Overall Length of Machine with Platform Attached 3513PS 4013PS Fixed Platform 7 59 m 24 9 ft Extendable Platform 7 97 m 26 1 ft 4014PS Fixed Platform 8 06 m 26 5 ft Extendable Platform 8 46 m...

Страница 63: ...machines guaranteed Sound Power Level LWA per European Directive 2000 14 EC Noise Emission in the Environment by Equipment for Use Outdoors based on test methods in accordance with Annex III Part B M...

Страница 64: ...Section 9 Specifications 9 4 31200345 This Page Intentionally Left Blank...

Страница 65: ...3 L Lanyard Anchorage Points 2 11 Lifting Personnel 1 5 Load Falling Hazard 1 4 Lubrication and Maintenance 7 1 M Minimum Approach Distance 1 2 N Normal Engine Operation 4 2 O Operational Check 2 9 Op...

Страница 66: ...Index 2 31200345 T Tip Over Hazard 1 3 Tires Air Pressure 7 6 Damage 7 6 Replacement 7 6 Transport 4 4 W Walk Around Inspection 2 8 Wheel Installation 7 7 Wheel Replacement 7 6...

Страница 67: ...Inspection Maintenance and Repair Log Serial Number___________________________________ Date Comments Inspection Maintenance and Repair Log...

Страница 68: ...Inspection Maintenance and Repair Log Date Comments...

Страница 69: ......

Страница 70: ...rmany 49 0 421 69350 0 49 0 421 69350 45 Email german parts jlg com JLG Equipment Services Ltd Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N T Hong Kong 852 2639 5783 852 2639 5797 JLG Indus...

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