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Maintenance Procedures

Revised - August, 2018

NBT

series Acidic Condensate pH Treatment Kits –– Installation/Operation & Maintenance

 

Getting the most out of your JJM

®

 Neutralizer

Acidic wastewater neutralizers like all filtering devices need both maintenance and replacing.  The average pH level of acidic waste-

water produced by today’s condensing boilers, hot water heaters, furnaces, flue stack drains, and stack economizers is 3.2pH. When 

using a passive Inline Tube, Tank, or Canister the range of pH modification will fall in between 5.0 and 9.5 pH.

When the pH falls below 5.0 at the outlet port of any neutralizer the active ingredient must be replaced. Media replacement schedule 

will depend on several factors including Operating Hours, Efficiency, System Design, and Neutralizer Piping Scheme. The active 

ingredient in the case of JJM® products is Magnesium Hydroxide Pellets. The trade name is pH Power Pellets®.

Before changing the pellets when the pH level falls below 5.0 you can get the most out of your neutralizer by first agitating the pellets. 

In the case of an inline tube products try lightly tapping the outer sides of the tube with a rubber mallet several times and then check 

the pH level once again at the outlet port. You may find that your pH level has risen back into the 5.0 to 9.5pH range.

When your neutralizer is a tank product with loose pellets you can simply use a wooded dowel to stir the pellets and again use 

fresh tap water to flush out the tank. 

If your neutralizer pellets are incased in a porous pellet bag there are three methods to agitating the pellets:
1. Remove the pellet bag or bags from the tank and using your hands move the pellets around inside the bags.
2. Using a five gallon bucket filled with fresh tap water, use step one with the bag under water.
3. Using a fresh water hose slowly pour fresh water over both sides of the pellet bag and also use method one.
If the pH level is has not risen back into the safe range of 5.0 to 9.5 pH the pellets must be replaced.

If you have our Model V-250 or V-250 Combi vertical canisters try the following method:
1. Twist off the outer canister to get access to the inner pellet cartridge and over a five gallon pail shake the Cartridge several times 

to agitate the pellets.
2. Again using a five gallon pail filled with fresh tap water let the cartridge soak for five minutes under water and then drain and hand 

shake the cartridge to agitate the pellets. Also clean out any sediment which may be held within the outer canister. 

  DURING ALL OF THE ABOVE PROCEDURES THE FOLLOWING SAFETY ITEMS MUST BE USED:
  1. WEAR SAFETY GLASSES
  2. WEAR RUBBER OR LATEX PROTECTIVE GLOVES
  3. SHUT OFF ALL ELECTRICAL POWER TO THE HEATING UNIT OR UNITS BEFORE SERVICING YOUR 
           NEUTRALIZERS.

The pellets are Non-Hazardous and can be disposed of in your normal refuge. 
MSDS sheets can be found online at www.jjmboilerworks.com.

Any questions can be directed to JJM Boiler Works, Inc. at 
413-527-1893 or at www.jjmboilerworks.com
George Carney, President, JJM Boiler Works, Inc.

14 Coleman Ave. Westfield, MA 01085

 413-527-1893

690 Island Way Unit 206, Clearwater, FL 33767

413-427-3373

jjmboilerworks.com

Содержание NBT Series

Страница 1: ...ion Maintenance Models NBT 610 NBT 230 14 Coleman Ave Westfield MA 01085 413 527 1893 690 Island Way Unit 206 Clearwater FL 33767 413 427 3373 jjmboilerworks com Revised August 2018 Acidic Waste Water...

Страница 2: ...sedbythefollowing A Improper Combustion B Contaminated Combustion Air C High Sulfur Content in Gas Supply D pH below 2 0 is considered hazardous waste by EPA Contact JJM Technical Service at 413 427 3...

Страница 3: ...BT 230 outlet level falls below 5 0 At a minimum the media bags must be changed once a year Use only JJM pH Power Pellet media bags DO NOTE USE LIMESTONE OR MARBLE CHIPS What is pH The pH measurement...

Страница 4: ...ing Operational Flow 1 Once the heating unit is fired and acidic condensate is produced the condensate will flow from the heater condensate drain down into the NBT tank s inlet port The acidic condens...

Страница 5: ...Boiler Works Inc 4 3 4 A B C D 7 8 3 5 INLET 7 8 From Base to Center 4D Outlet 3 1 2 Base to Center A E 6 50 E 1 NBT 610 pH Treatment Tank Part No 2010 NBT 23 pH Treatment Tank Ratings Dimensions in i...

Страница 6: ...nt Tank Single Unit Condensate Pump igure 3 Key A Rev 01 2016 NBT 23 pH Treatment Tank B C D E F Boilers Hot Water Heaters Furnaces Condensate Drains Trap Flue Pipe Trap Floor Drain Note Contact Facto...

Страница 7: ...d Piping Sizing D G Gas Water Trap G G C F F F F B E Piping Multiple Heating Units Single NBT 23 pH Treatment Kit Common Vent Piping Common Condensate Drain Figure 5 Key A Flue Drain B C D E Boilers H...

Страница 8: ...nd install electric heat tape provide and install electric heat tape and insula tion on the condensate drain lines and around the NBT tanks to prevent possibility of neutralizer tube damage or line bl...

Страница 9: ...rs dur ing re charging for cleaning of the tank bottom This should be done by a trained technician Contact your local wholesaler or manu facturer s representative for replacement parts Dealerlistingat...

Страница 10: ...your neutralizer pellets are incased in a porous pellet bag there are three methods to agitating the pellets 1 Remove the pellet bag or bags from the tank and using your hands move the pellets around...

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