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INSTALLATION, 

CONTINUED

 

                                                                                                                             JH INDUSTIRES INC.  

Voltage 

Phase 

HP 

GPM 

Full Load 

Amps 

Overload 

Setting 

Fused    

Disconnect  

Lifting 

Time 

Lowering 

Time 

120/208/230 

1/2 

16/8.8/8 

16/9/8 

25/15/15 

159 sec. 

20 sec. 

208/230/460 

7.5/6.8/3.4 

8/7/4 

15/15/15 

40 sec. 

20 sec. 

208-230/460 

3.1 

11.3/5.65 

12/6 

25/15 

26 sec. 

20 sec. 

PSI 

3000 

3000 

3000 

DOCK LIFT EXTERNAL POWER PACK INFORMATION 

NOTE:  All lift times are calculated for a dock lift that requires (2) total cylinders.  Lifting and lowering times will increase with the number 
of cylinders required.  Please consult factory for actual lift times for specific applications.   

FIGURE #5 

solve  the  issue  see  the  trouble  shooting  section  or 
contact the factory.  

 

 
 

If the motor is rotating in the incorrect directions this 
could  cause  damage  to  the  pump.    Never  let  the 
motor  run  longer  than  3  seconds  in  the  incorrect   
direction.    Always  verify  that  the  motor  is  turning  in 
the correct direction after installation.   

 
14. Raise the dock lift to it’s full raised height. 
15. Insert  both  maintenance  bars  as  directed  in  the 

maintenance section of this manual.   

16. Lower  the  dock  lift  onto  the  maintenance  bars.  

(For  single-acting  cylinders  only)  continue  to   
depress  the  down  button  for  10  seconds  to     
relieve all pressure in the hydraulic system. 

17. Clean  up  and  clear  the  entire  area  around  the 

dock  lift.    Remove  any  material  that  is  not      
necessary for the use or function of the dock lift.  
Make  sure  to  remove  all  hydraulic  oil  from  the 
area.  Hydraulic oil can cause unsafe work areas 
and can be a fire hazard. 

 

 
 

Any material or foreign objects in the area of the 
dock  lift  could  interfere  with  the  movement  of 
the  lift  and  cause  damage.    Because  of  pinch 
points  and  geometry  foreign  objects  that  get 
caught in the table could become projectiles and 
cause personal injury or death.   
 

Clean  all  hydraulic  oil  that  is  not  contained  in 
the system.  Failure to do so could result in fire 
or unsafe working conditions which could cause 
personal injury or death.   
 

18. Raise the lift table to it’s full raised position. 
19. Warn  all  personnel  the  lift  table  will  be  in  use.  

Raise the dock lift to it’s full raised height. 

20. Remove  both  maintenance  bars  and  place  in  a 

safe place where it will not interfere with the use 
of the dock lift.  

21. Lower  the  dock  lift  to  the  fully  lowered  height.  

Check the hydraulic oil level on the sight on the 
side  of  the  power  unit.    Fill  as  needed  see  the 
maintenance  section  of  this  manual  for            
instructions. 

22. Raise and lower the lift a few times making sure 

to  go  from  the  fully  raised  height  to  the  fully    
lowered  height.    At  the  lowered  height  depress 
the  down  button  for  5-10  extra  seconds  to       
relieve the system of it’s pressure.  Verify that all 
air  is  purged  from  the  system.    Make  sure  the 
motor  is  running  smoothly  and  quietly.    The  lift 
should raise and lower smoothly. 

23. Once the lift table has been tested fill in the se-

rial number, model number and date on the front 
cover  of  this  manual.    On  the  back  cover  fill  in 
your  company  information,  date  installed  and 
contact number.  By doing this you are agreeing 
that  the  lift  was  installed  as  per  the  instructions 
manual’s  directions  and  per  local  codes  and 
regulations. 

      CAUTION 

      WARNING 

Содержание Copperloy

Страница 1: ...rvice this product unless you have read and understand the Safety Practices Warnings Installation and Operating Instructions contained in this manual Failure to do so could result in serious injury or death Model __________________________ Serial __________________________ Date __________________________ Dock Lift Installation Owner s Manual WARNING ...

Страница 2: ......

Страница 3: ...s or modification to the PIT MOUNT DOCK LIFT 3 damage resulting from the misuse of the PIT MOUNT DOCK LIFT THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED WHICH EXTEND BEYOND THE DESCRIPTION ABOVE THERE IS NO WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE J H Industries Inc warranties extend only to the product itself J H Industries Inc DISCLAIMS all liability arising out of the w...

Страница 4: ...E Below is each of these signal words along with their definitions as directly referenced from ANSI Z535 4 1998 SAFETY NOTICE is the preferred signal word to address practices not related to personal injury The safety alert symbol shall not be used with this signal word As an alternative to NOTICE the word CAUTION without the safety alert symbol may be used to indicate a message not related to per...

Страница 5: ...d to carry personnel or other material handling equipment without the supplied handrail and safety chains installed Maintain equipment to safe working condition at all times during service See maintenance section for servicing schedule Do not use the dock lift it is looks damaged or does not seem to work properly Tell your supervisor if it needs repair right away Do not use this unit for anything ...

Страница 6: ... storage and shipping protect the power unit from weather and moisture Moisture in or around the power unit could cause electrical shock Prior to installation verify there is no water or moisture present failure to do so could cause personal injury or death The electrical motor or power pack can give off sparks and does not qualify as an explosion proof unit unless ordered otherwise Verify the are...

Страница 7: ...lift in a pit position the lift and align the frame carefully so a 1 clearance is maintained around the deck or platform Level the unit and place solid shims and grout under the base frame as required See FIGURE 2 FIGURE 2 Eyebolts for lifting Mount the dock lift on a stable flat surface grout and add shims as needed If not mounted properly the dock lift could be unstable and tip over during use w...

Страница 8: ...oncrete floor Optional wall mount brackets are available 10 Connect all hydraulic lines as required Make sure to blow out all lines prior to connection with compressed air or flush with hydraulic fluid Use correct hydraulic fluid as stated in this manual See FIGURE If incompatible hydraulic oil is used damage to the hydraulic system could occur Make sure that all hydraulic lines are free of the do...

Страница 9: ... unsafe work areas and can be a fire hazard Any material or foreign objects in the area of the dock lift could interfere with the movement of the lift and cause damage Because of pinch points and geometry foreign objects that get caught in the table could become projectiles and cause personal injury or death Clean all hydraulic oil that is not contained in the system Failure to do so could result ...

Страница 10: ...UIT WITH 14 MIN RADIUS 20 DEPTH LOWERED HEIGHT 1 2 PIT FLOOR MUST BE LEVEL SUPPLIED BY OTHERS FIGURE 6 Three Sided Pit Diagram FIGURE 7 Standard Pit Diagram BRIDGE WIDTH 2 PLATFORM LENGTH 6 1 2 7 8 DIA BUMPER POST 2 REQUIRED BY OTHERS 3 X3 X1 4 MIN CURB ANGLE WITH ANCHOR STRAPS BY OTHERS 60 60 20 20 2 1 2 MIN CONDUIT WITH 14 MIN RADIUS DEPTH LOWERED HEIGHT 1 2 POWER PACK 1 2 DEEP BRIDGE RECESS BRI...

Страница 11: ...ft as required to ensure proper operation The frequency of inspection and maintenance shall be based upon the manufacturer s recommendations and be compatible with operating conditions and the severity of the operating environment Dock lifts that are not in proper operating condition shall be immediately removed from service until repaired Maintenance and repairs shall be made by a qualified perso...

Страница 12: ...are created when the dock lift moves up and down Keep away from any pinch point See Figure 6 Part of your body or article of clothing could become caught serious injury or death could occur To avoid damage to load and dock lift do not operate unit if any obstructions or debris may interfere with the safe operation of the dock lift Damage to the lift could occur or the load could become unstable se...

Страница 13: ...g or damaged parts See Figure 7 7 All loads and equipment need to be centered on the platform of the dock lift The load needs to be secured and kept from shifting or moving during raising or lowering of the lift Operation of the Dock Lift 1 Once the load and personnel are situated and ready to be raised or lowered attach the safety chain and lift and fasten the bridge plate See FIGURE 7 FIGURE 9 S...

Страница 14: ...to the dock lift and could result in serious injury or death Always use common sense and take responsibility for the safety of everyone near the lift table The flowing are the only factory approved practices for working under the dock lift At ALL times while working under the dock lift these instructions need to be followed If any of the safety or maintenance devices seem to be damaged or missing ...

Страница 15: ...ntire lift Verify that all welds are structural sound and free from damage or cracks Check all pins and bearings for excessive wear or damage See Figure 11 Inspect the structure of the lift for any damage or wear Inspect the level of the hydraulic fluid fill as necessary using the correct oil See Figure 12 Inspect for hydraulic leaks or damaged hydraulic components Visually inspect the safety chai...

Страница 16: ...perator personnel near the lift during usage and the hydraulic system in the dock lift The relief valve is factory set for a specific pressure never change the settings of this valve the system could build up extreme pressures which would cause hydraulic components to fail and serious injury or death may occur Changing Hydraulic Fluid 1 The hydraulic reservoir is located attached to the hydraulic ...

Страница 17: ...of the cylinder rod 6 Place the hose connection end of the cylinder in a container or bucket and force the cylinder closed to remove all hydraulic fluid from cylinder If the dock lift is equipped with multiple cylinders it is recommended to rebuild all cylinders at the same time Seals generally wear at the same rate if you only rebuild one cylinder you may have to pull the lift out of service soon...

Страница 18: ...ure that it is fully seated in it s groove CYLINDER REINSTALLATION 1 Remount cylinder in lift and reinstall all cylinder pins and keeper plates See FIGURE 14 2 Reattach all hydraulic hoses 3 Clean up any spilled oil so as not to misinterpret later as a new leak 4 Bring the table back out of maintenance and cycle the dock lift 3 4 times to get all air out of the hydraulic system Check the oil and t...

Страница 19: ...nings labels or placards Always be certain the lift is in the raised position SECURED WITH THE MAINTENANCE BAR See FIGURE 9 before doing any maintenance or repairs under the dock lift Failure to do so could result in serious injury or death Be sure the hydraulic system is not under pressure before loosening or doing any maintenance to the hydraulic system Pressurized hydraulic fluid can pierce ski...

Страница 20: ... done by a qualified technician and meet all applicable codes If it s necessary to make trouble shooting checks inside the control box with the power on USE EXTREME CAUTION Do not place your fingers or un insulated tools inside the control box Touching wires or other parts inside the control box could result in electrical shock death or serious injury FIGURE 17 Electrical Schematic ...

Страница 21: ...28 2 1 Overload Relay 6 0 8 5A 460VAC 063 029 3 1 Overload Relay 10 0 14 0A 208 230VAC 063 034 4 1 230 460V 24VAC Secondary Transformer 210 008 5 1 Fuse Holder Block 210 006 6 1 5amp Fuse 210 003 7 2 DIN Rail Mounting Adapter 9 1 6 x9 x6 Nema 12 Enclosure 063 027 8 1 DIN Rail 9 00 LG 063 061 1 2 3 4 9 5 6 7 ...

Страница 22: ...20 WARNING LABELS JH INDUSTIRES INC 1 2 3 5 4 7 ...

Страница 23: ... of the dock lift handrail Requires 2 CUT AND DISCARD FOR DOCK LIFTS WITH HANDRAIL ONLY 6 To be attached to all control panels or electrical boxes 7 To be attached to Maintenance each side of handle Requires 4 WARNING All dock lifts must have the minimum labeling as shown in this section Any less or labels that are illegible must be replaced immediately Labeling defines possible injury or death re...

Страница 24: ...230 VAC 460VAC 1 1 5 H P 3 Phase Power Pack Assembly 2 1 3 Phase Dock Lift Electrical Panel 3 1 3 Sight Gauge 4 1 Filler Breather 5 1 Pressure Relief Cartridge 6 1 Check Valve Cartridge 7 1 N C Poppet Valve Manual Override 8 1 24VAC Coil 9 1 1 5000 PSI Pressure Gauge 2 9 8 7 4 6 3 4 ...

Страница 25: ...23 STANDARD PARTS LIST JH INDUSTIRES INC ...

Страница 26: ...36 JH INDUSTIRES INC NOTES ...

Страница 27: ...37 JH INDUSTIRES INC NOTES ...

Страница 28: ...JH Industries Inc 1981 E Aurora Road Twinsburg OH 44087 Phone 1 330 963 4105 Fax 1 330 963 4111 Toll Free 1 800 321 4968 www copperloy com JH INDUSTIRES INC _ ...

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