JETStream 4 J-FORCE GEN III JF4X15 Скачать руководство пользователя страница 19 | Manualshive

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JETStream 4 J-FORCE GEN III JF4X15 Скачать руководство пользователя страница 19

19

PI-197

January 2022

6.2 ASSEMBLY (See Figure A)
1.

Ensure the new mandrel (8a), flange bushing (8b), and head

assembly (7) are clean.
2.

Install new o-rings (8e) and backup rings (8d) onto the flange

bushing (8b). Apply a light coat of o-ring lube to o-rings to reduce

friction and ease installation. See Figure B for proper orientation of
o-rings when installed.

Figure B

3.

Wet o-rings (8e) on the flange bushing (8b) very lightly with water or

grease. Slide the flange bushing (8b) into the head assembly (7) from

the front side.
4. Thread the adjuster (3) onto the inlet nut (4) until the inlet nut (4)

seats fully into the adjuster (3).
5. Insert the assembled adjuster and inlet nut into the back of the

head assembly. The adjuster (3) should slide in easily without binding

between the OD of the magnet ring and ID of the groove in the head.
6. Insert the thrust bearing (8c) into the front bore of the head

assembly (7) so that it sits flat against the flange of the flange bushing

(8b).
7. Apply Loctite 242 Blue Medium-Strength Threadlocker to the thread

at the end of the mandrel (8a). Hold the inlet nut (4) hex stationary in

a vice or with a 1-1/4” wrench and push the mandrel (8a) through the

flange bushing (8b) into the inlet nut (4). Use a 3/8” socket wrench to

torque to approximately 30 lb-ft.
8. Slide the wear ring (5) onto the head assembly (7) with the nozzle

installation clearance cutouts facing the front end of the head

assembly. Attach the wear ring (5) to the head assembly (7) by rotating

the wear ring (5) so that the holes in the wear ring (5) line up with the

holes in the head assembly (7) and threading the wear ring screws (6)

into the head assembly (7).
9. Use retaining ring pliers to install the retaining ring (1) into the

groove closest to the adjuster (3) on the inlet nut (4).

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Содержание 4 J-FORCE GEN III JF4X15

Страница 1: ...he product and to provide adequate supervision of personnel at all times Retain these instructions for future reference If this product is resold or otherwise conveyed purchaser must pass on the instr...

Страница 2: ...ion 2 Product Description 12 Section 3 Preparation for Use 14 Section 4 Setup 15 Section 5 Operation 16 Section 6 Service 17 Section 7 Troubleshooting 20 Appendix A 21 Appendix B 23 Appendix C 25 Warr...

Страница 3: ...and to provide adequate supervision of personnel at all times Read the following in its entirety before connecting operating or repairing equipment Purchasers and operators also should be familiar wit...

Страница 4: ...terblast product Contact manufacturer 7 Thoroughly review alternative methods before initiating any potentially dangerous waterblasting operation Fully automated semi automated and or mechanized metho...

Страница 5: ...e before making required repairs or adjustments The pump operator should watch the nozzle operator at all times in case any difficulty arises and it becomes necessary to depressurize system If the pum...

Страница 6: ...ing tags and markers remain intact PRESSURE RELIEF DEVICES 1 Read General Safety section prior to installing Relief Valve and or Pressure Relief Devices 2 A waterblast system should include both prima...

Страница 7: ...sure hose that has an unknown burst rating or manufacturer s operating pressure rating 4 Use of a Safety Shroud is strongly recommended for added safety where hose connects to control gun 5 Use of hos...

Страница 8: ...NPT pipe connections 6 Use wrench flats when available or a properly adjusted smooth jaw plier wrench JS PN 64119 to tighten nozzle Avoid using pipe wrench as wrench marks will cause nozzles to crack...

Страница 9: ...ance Strain Relief Helps prevent lance inlet end fitting failure B Lance Stinger Affords the operator greater control of nozzle Establishes a safety zone so operator knows when nozzle is about to exit...

Страница 10: ...deposits this clearance should be greater Insufficient side clearance may cause lance to blow back toward operator 4 Be sure nozzle lance and adapter thread sizes are compatible before installing noz...

Страница 11: ...adjusted smooth jaw plier wrench JS PN 64119 to tighten fittings Avoid using pipe wrench as wrench marks will cause high pressure fittings to crack and fail REPLACEMENT PARTS 1 Read General Safety se...

Страница 12: ...pletely field repairable in less than 5 minutes 10 forward 45 forward 100 radial 135 rearward nozzle angles Designed to easily navigate and clean 4 pipes with 90 bends This system contains several hig...

Страница 13: ...perating Pressure bar 1000 1550 Minimum Operating Pressure bar 170 Maximum Flow l min 150 Inlet Connection 3 8 NPT 3 4 Type M 9 16 MP LH RH Tube or Pipe I D in 4 Tube or Pipe I D mm 102 Speed Range rp...

Страница 14: ...ld as necessary 3 2 Clean the 4 J Force Gen III by wiping internal components using a soft cloth and a water dispersing lubricant like WD 40 3 3 See Flow Charts in Appendix C to choose nozzle configur...

Страница 15: ...ave a minimum thread engagement of 4 threads 4 1 Prior to installing nozzles in the 4 J Force Gen III turn on the pump and run at low pressure to flush debris from the system Refer to nozzle charts in...

Страница 16: ...mmended temperatures may result in premature o ring seal failure 5 1 Start by slowly increasing pressure to 500 psi and check the entire system including all connections for leaks Increase pressure in...

Страница 17: ...7029 3 8 NPT 65922 Inlet Nut Assy 67030 3 4 Type M 65921 Inlet Nut Assy 67031 9 16 MP LH 65919 Inlet Nut Assy 67032 9 16 MP RH 5 1 64103 Wear Ring 6 4 66220 Wear Ring Screws 7 1 67028 Head Assembly 8a...

Страница 18: ...reach temperatures greater than 200 F 6 1 DISASSEMBLY FOR MAINTENANCE See Figure A 1 While holding the inlet nut 4 stationary in a vice or with a 1 1 4 wrench unscrew the mandrel 8a by turning it cou...

Страница 19: ...gnet ring and ID of the groove in the head 6 Insert the thrust bearing 8c into the front bore of the head assembly 7 so that it sits flat against the flange of the flange bushing 8b 7 Apply Loctite 24...

Страница 20: ...zles Replace nozzles Debris Clean Low pressure Nozzles worn plugged or wrong size Replace nozzles O ring backup ring failure Replace o rings backup rings Connections not tight leak Find and repair lea...

Страница 21: ...ake Adjuster 4 1 65906 Inlet Nut Assy 67029 3 8 NPT 65922 Inlet Nut Assy 67030 3 4 Type M 65921 Inlet Nut Assy 67031 9 16 MP LH 65919 Inlet Nut Assy 67032 9 16 MP RH 5 1 64103 Wear Ring 6 4 66220 Wear...

Страница 22: ...ite 64721 1 with Starter Kit Rebuild Kit 66248 Thrust Bearing Part of Rebuild Kit 64100 7 8 Wrench 65040 1 1 4 Wrench 65478 Socket Wrench 66806 3 8 Socket 67783 5 16 Socket 66808 Wrench Handle Bushing...

Страница 23: ...ight 0 pattern 1 8 NPT male connection KIT PN TOOL PN INLET CONNECTION KIT TYPE MAX PSI 67627 67029 3 8 NPT STARTER 15K 67628 67029 3 8 NPT PREMIUM 15K 67629 67030 3 4 TYPE M Male STARTER 22K 67630 67...

Страница 24: ...y provides highly cohesive distortion free waterjets for concentrated work savings cleaning and cutting power Straight 0 pattern 1 8 NPT male connection Backout Preventer Prevents nozzle from exiting...

Страница 25: ...0 020 0 075 27 0 063 0 029 26 42 0 032 0 090 58 0 026 0 075 39 0 057 0 042 27 30 0 069 0 069 29 0 069 0 042 33 0 063 0 035 28 43 0 042 0 090 60 0 035 0 075 57 0 047 0 057 29 49 0 026 0 098 60 0 038 0...

Страница 26: ...58 0 052 0 047 33 0 063 0 018 30 52 0 057 0 042 37 0 063 0 022 31 33 0 069 0 022 32 49 0 063 0 038 33 40 0 069 0 029 4 J Force Polisher Forward Nozzles Plugged Flow gpm 10000 psi 12500 psi 15000 psi P...

Страница 27: ...59 0 020 0 018 0 069 29 28 0 032 0 032 0 090 39 0 029 0 024 0 075 27 0 035 0 022 0 063 30 26 0 035 0 035 0 090 36 0 029 0 029 0 075 51 0 024 0 024 0 069 31 40 0 026 0 026 0 098 57 0 022 0 020 0 082 47...

Страница 28: ...0 018 0 052 27 35 0 026 0 024 0 057 30 0 026 0 024 0 052 49 0 022 0 020 0 052 28 30 0 029 0 024 0 057 55 0 022 0 020 0 057 43 0 026 0 018 0 052 29 58 0 022 0 020 0 063 49 0 024 0 022 0 057 40 0 024 0...

Страница 29: ...018 0 018 0 042 24 50 0 018 0 018 0 047 28 0 022 0 020 0 042 39 0 020 0 018 0 042 25 44 0 020 0 020 0 047 26 0 018 0 026 0 042 34 0 022 0 018 0 042 26 37 0 022 0 022 0 047 58 0 018 0 018 0 047 27 0 02...

Страница 30: ...022 0 063 29 33 0 026 0 090 46 0 022 0 075 41 0 024 0 063 30 32 0 029 0 090 44 0 024 0 075 59 0 020 0 069 31 43 0 022 0 098 42 0 026 0 075 38 0 026 0 063 32 42 0 024 0 098 25 0 032 0 069 56 0 022 0 0...

Страница 31: ...46 0 018 0 047 26 51 0 018 0 057 41 0 020 0 047 27 48 0 020 0 057 46 0 020 0 052 28 44 0 022 0 057 42 0 022 0 052 35 0 022 0 047 29 64 0 018 0 057 56 0 020 0 052 30 40 0 024 0 057 60 0 020 0 057 31 36...

Страница 32: ...38 0 018 0 042 24 33 0 018 0 038 25 32 0 020 0 042 43 0 018 0 042 26 0 020 0 038 26 47 0 018 0 042 27 26 0 022 0 042 36 0 020 0 042 28 48 0 020 0 047 Nozzle Diameter inches Pull lbf Nozzle Diameter in...

Страница 33: ...Plug 0 106 Front Fwd x 2 Side x 2 Rear x 2 Front Fwd x 2 Side x 2 Rear x 2 Front Fwd x 2 Side x 2 Rear x 2 12 35 Plug 0 042 36 Plug 0 038 37 Plug 0 035 13 44 Plug 0 038 14 44 Plug 0 042 Pull lbf Nozz...

Страница 34: ...Front Fwd x 2 Side x 2 Rear x 2 Front Fwd x 2 Side x 2 Rear x 2 10 34 Plug 0 029 11 36 Plug 0 032 37 Plug 0 029 12 41 Plug 0 032 45 Plug 0 032 13 43 Plug 0 035 49 Plug 0 035 14 51 Plug 0 038 54 Plug 0...

Страница 35: ...35 PI 197 January 2022 This page intentionally left blank...

Страница 36: ...erial or factory workmanship Repairs or replacements are to be made at Jetstream in Houston Jetstream FS Solutions Rental Center the customer s location or at other locations approved by Jetstream Lab...

Страница 37: ...BILITY OR FITNESS FOR A PARTICULAR PURPOSE ALL OF WHICH ARE DISCLAIMED THIS DISCLAIMER AND EXCLUSION SHALL APPLY EVEN IF ANY WARRANTY POSSIBLY ASSERTED FAILS OF ITS ESSENTIAL PURPOSE This warranty is...

Страница 38: ...venient locations across the United States FS Solutions provides high performance parts accessories Jetstream rentals repair rebuild and safety training Gonzales LA 225 647 0660 Highland IN 219 924 31...

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