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CWF-50 Cold Wire Feeder

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WGP-3

Compact Wire Guide Positioner

Recommended

Item Part

Level Level

No. No.

Description

Qty

WGP-3-2

Base Detail ...............................................................1

WGP-3-3

Yoke Detail ..............................................................1

WGP-3-4

Slide Detail ...............................................................1

WGP-3-5

Rotor Detail ..............................................................1

WGP-1-250

V-Block Detail .........................................................2 1

7 WGP-1-240

Stud ..........................................................................2

WGP-3-8

Pin Detail .................................................................1

WGP-3-9

Clamp Detail ............................................................1

WGP-3-10

Tube Detail ...............................................................1

WGP-3-11

Spacer Detail ............................................................1

Fender Washer ..........................................................1

XX-68

Compresion Pin ........................................................1 1

L-35

Compresion Pin ........................................................1 1

2813

Compresion Pin ........................................................1

CL-1-KHS

Knurled Head Screw ................................................1 1 1

CL-6-KHS

Knurled Head Screw ................................................1 1 1

CL-2-SLB

Button, radius loc .....................................................1

1/4-20x3/4

Socket Head Screw ..................................................3 2 2

1/4

Flat Washer ..............................................................1

1/420

Hex Nut ....................................................................1

1/4-20x2 1/4

Hex Head Screw ......................................................1

1/8x3/4

Roll Pin ....................................................................1

CWGT

Curved Wire Guide Tip Detail .................................1

3025

Knob .........................................................................2 1 1

Содержание CWF-50

Страница 1: ...49 951 9237 Web Site www jetline com E mail sales jetline com Revised January 2014 Effective with Serial Number 070159 IMPORTANT Read this manual carefully before installing commissioning or operating...

Страница 2: ...Model CWF 50 Cold Wire Feeder ii...

Страница 3: ...during the warranty period if Jetline s inspection confirms the existence of such defects Jetline s option of repair or replacement will be F O B factory at Irvine California and therefore no compens...

Страница 4: ...you to maintain the equipment in peak condition and achieve maximum efficiency with your welding opera tion Please read these instructions carefully to become aware of every advantage CAUTION Only ex...

Страница 5: ...tandards 4 Section II 5 General Description 5 Section III 7 Installation 7 Section IV 11 Operating Instructions 11 A Preparation for Welding 11 B Operation 11 C Wire Guide Positioner 12 Section V 15 W...

Страница 6: ...Model CWF 50 Cold Wire Feeder vi Section VIII 21 Parts Lists 21...

Страница 7: ...mproperly grounded equipment is a hazard 1 Do not touch live electrical parts 2 Wear dry hole free insulating gloves and appropriate body protection 3 Disconnect input power before installing or servi...

Страница 8: ...an approved air supplied respirator 4 Read the Material Safety Data Sheets MSDS and the manufacturer s instruc tion for metals consumables coatings cleaners and degreasers 5 Work in a confined space o...

Страница 9: ...cover them with approved covers 4 Be alert that welding sparks and hot mate rials from welding can easily go through small cracks and openings to adjacent areas 5 Watch for fire and keep a fire extin...

Страница 10: ...pacemaker wearers Consult your doctor for complete information I Principal Safety Standards Reference as applicable Safety in Welding and Cutting ANSI Standard Z49 1 from American Welding Society 550...

Страница 11: ...1 1 Wire drive unit consists of motor drive housing and wire spool assembly to feed wire Part number CWF 50 DA 2 9629 Control includes a keypad display encoder control knob start stop and emergency st...

Страница 12: ...WF 50 DA COLD WIRE FEEDER 6 CABLE 1 8M CONDUIT STANDARD LENGTH 6 FT 1 8M WGP 1 WIRE GUIDE POSITIONER 6 POWER CORD 1 8M Series 9600 CONTROL DOWN UP ADJUST REV FOR e g n i r e e n i g n e n i l t e E ST...

Страница 13: ...the wire feed kit is very critical to the successful operation of the cold wire feed unit Proper instal lation helps avoid bird nesting at the feed rolls and smooth wire feed delivery into the weld pu...

Страница 14: ...on duit into the wire guide tip Tighten the set screw holding the conduit securely into position Note On a rare occasion you may have to pull this end of the conduit from the tip when initially feedin...

Страница 15: ...CWF 50 Cold Wire Feeder 9 Figure 2 Mounting Plate Dimensions...

Страница 16: ...CWF 50 Cold Wire Feeder 10...

Страница 17: ...hen feeding initially If the wire con tacts the tungsten you will get a ball on the end of the tungsten The operator should stop the weld and resharpen the tungsten This action could also cause advers...

Страница 18: ...dle 1 Lateral adjustment of 1 4 1 8 adjust ment of tip on each side of weld seam 6 4 mm total adjustment 3 2 mm on each side 2 Vertical adjustment of 1 4 6 4 mm tip to work 3 Coarse adjustment of guid...

Страница 19: ...CWF 50 Cold Wire Feeder 13 Figure 3 Wire Feed Accessory Kit Components...

Страница 20: ...CWF 50 Cold Wire Feeder 14...

Страница 21: ...35 45 056192 WFT 030 046780 CWGT 030 0 035 0 9 1 mm 20B6035K 44N3545 OG 035 45 056192 WGT 035 046781 CWGT 035 0 045 1 2 mm 20B6045K 44N3545 OG 035 45 056193 WGT 045 046782 CWGT 045 0 062 1 6 mm 20B606...

Страница 22: ...CWF 50 Cold Wire Feeder 16...

Страница 23: ...lue 3 amp fast blow Periodically check and replace if necessary the carbon brushes on the motor Failure to re place worn brushes could cause severe damage to motor control Maintenance and electrical w...

Страница 24: ...CWF 50 Cold Wire Feeder 18...

Страница 25: ...on as it enters the weld puddle Due to the cast and helix in some wires the need to adjust the wire s position can be required JetlineofferstheWGP 2ESmotorizedpositioner so the operator can adjust the...

Страница 26: ...CWF 50 Cold Wire Feeder 20...

Страница 27: ...bly Two columns are included in the list to show the spare parts which are recommended to be stocked by the user The two levels can be de fined as follows Level 1 These are the spares recommended for...

Страница 28: ...CWF 50 Cold Wire Feeder 22...

Страница 29: ...r See chart in Section V 1 9 WGT 0__ Wire Guide Tip 1 See chart in Section V for complete part number 10 CWF 10 WG 60 Gear Reducer 1 11 95611AO31 Insulating Washer 1 12 8527K134 Insulating Tube 36 914...

Страница 30: ...CWF 50 Cold Wire Feeder 24 4 14 08 WGP 1 WIRE GUIDE POSITIONER L...

Страница 31: ...L 1 SB Swing Bolt 1 16 WGP 1 16 Lift Pin 1 17 6655K13 Thrust Bearing 1 18 VV 38 Compression Spring 1 1 19 1 4 20x7 8 Socket Head Screw 2 20 1 4 20x5 8 Socket Head Screw 2 2 2 21 1 4 Flat Washer 1 22 1...

Страница 32: ...CWF 50 Cold Wire Feeder 26 4 10 08 WGP 2ES COLD WIRE GUIDE POSITIONER SPECIAL MOTORIZED VERSION E...

Страница 33: ...5 REV C Motor Bracket detail 1 6 WGP 2 6 Screw 1 7 WGP 2 7 Motor Bracket detail 1 8 WGP 2 10 Driven Pulley detail 1 9 1375K34 Driven Pulley detail 2 10 WGP 2 10 Driven Pulley 1 11 1679K86 Belt 2 1 1...

Страница 34: ...CWF 50 Cold Wire Feeder 28 4 10 08 WGP 3 COMPACT WIRE GUIDE POSITIONER FOR COLD WIRE FEEDERS D...

Страница 35: ...Detail 1 9 WGP 3 9 Clamp Detail 1 10 WGP 3 10 Tube Detail 1 11 WGP 3 11 Spacer Detail 1 12 Fender Washer 1 13 XX 68 Compresion Pin 1 1 14 L 35 Compresion Pin 1 1 15 2813 Compresion Pin 1 16 CL 1 KHS...

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