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When sanding, remove the tool rest from the machine. 

Workpieces with cracks may not be used. 

Remove the chuck key or dowel pins before turning the 
machine on. 

Always close the belt cover.  

Specifications regarding the maximum or minimum size of the 
workpiece must be observed. 

Test each set-up by revolving the work by hand to insure it 
clears the tool rest and bed. Check setup at the lowest speed 
before you increase to the operating speed. 

Do not remove chips and workpiece parts until the machine is 
at a standstill. 

Never stop work pieces with the hand during run out. 

Do not attempt to engage the spindle lock pin until the spindle 
has stopped. 

Never take measurements on a rotating workpiece. 

Do not stand on the machine. 

Connection and repair work on the electrical installation may 
be carried out by a qualified electrician only. 

 

Have a damaged or worn power cord replaced immediately. 

Make all machine adjustments or maintenance with the 
machine unplugged from the power source. 

 

 

 

3.3 Remaining hazards 

When using the machine according to regulations some 
remaining hazards may still exist. 

The rotating workpiece can cause injury. 

Workpieces that are inhomogeneous or weak can explode 
when being processed due to centrifugal force. 

Only process selected woods without defects. 

Unbalanced workpieces can be hazardous. 

Injuries can occur when feeding tooling, if tool supports are 
not correctly adjusted or if turning tools are blunt. 

Risk of kickback. The tooling is caught by the rotating 
workpiece and thrown back to the operator. 

Thrown workpieces and workpiece parts can lead to injury. 

Dust and noise can be health hazards. Be sure to wear 
personal protection gear such as safety goggles and dust 
mask. Use a suitable dust collection system. 

The use of incorrect mains supply or a damaged power cord 
can lead to injuries caused by electricity. 

 

 

4.  Machine specifications 

4.1 Machine description 

 

Fig 1 

A  Motor 
B  Headstock lock handle 
C  Headstock Handwheel 
D  Index pin 
E  Spindle lock 
F  Headstcock 
G  Digital readout 
H  Faceplate 
I   Toolrest base 
J   350mm toolrest 
K  Bed 
L  Tailstock lock handle 
M  Live center 
N  Tailstock 
O  Tailstock Handwheel  
P  Front-mounted controls 
Q  Headstock Swivel index 
R  Tool caddy with tools 
S  Casting stands  
 

4.2 Technical data 

Swing over bed 

405mm 

Centre distance  

990 & 940mm 

Number of mechanical speeds 

Spindle speed range 1  

40-1200 rpm 

Spindle speed range 2  

100-3200 rpm  

Spindle nose 

M33x3,5 DIN 800 

Headstock spindle taper 

MT 2 

Spindle index lock 

36 x 10° 

Tailstock spindle taper 

 MT 2 

Tailstock hole diameter 

9mm 

Tailstock ram travel 

108mm 

Centre above floor  

1130mm 

Содержание JWL-1640VS

Страница 1: ... Original GB Operating Instructions Translations D Gebrauchsanleitung F Mode d emploi JPW Tool AG Tämplerlistrasse 5 CH 8117 Fällanden Switzerland Phone 41 44 806 47 48 Fax 41 44 806 47 58 www jettools com M 719500M 2016 09 ...

Страница 2: ...aschinenrichtlinie Directive Machines 2014 30 EU electromagnetic compatibility elektromagnetische Verträglichkeit compatibilité électromagnétique designed in consideration of the standards und entspechend folgender zusätzlicher Normen entwickelt wurde et été développé dans le respect des normes complémentaires suivantes EN ISO 12100 2010 EN 60204 1 2006 A1 2009 EN 61000 6 4 2007 A1 2011 EN 61800 3...

Страница 3: ...Designed in consideration with the standards 2 Warranty The Seller guarantees that the supplied product is free from material defects and manufacturing faults This warranty does not cover any defects which are caused either directly or indirectly by incorrect use carelessness accidental damage repair inadequate maintenance or cleaning and normal wear and tear Guarantee and or warranty claims must ...

Страница 4: ...space for safe operation and workpiece handling Keep work area well lighted The machine is designed to operate in closed rooms and must be placed stable on firm and levelled table surface Make sure that the power cord does not impede work and cause people to trip Keep the floor around the machine clean and free of scrap material oil and grease Stay alert give your work undivided attention Use comm...

Страница 5: ...ing processed due to centrifugal force Only process selected woods without defects Unbalanced workpieces can be hazardous Injuries can occur when feeding tooling if tool supports are not correctly adjusted or if turning tools are blunt Risk of kickback The tooling is caught by the rotating workpiece and thrown back to the operator Thrown workpieces and workpiece parts can lead to injury Dust and n...

Страница 6: ... 75mm Faceplate J installed on lathe Tool rest extension K Faceplate wrench L Levelers M Tool shelf N Hardware 8 Socket hd cap screws 5 16x1 1 4 HP1 8 Lock washers 5 16 HP2 8 Flat washers 5 16 HP3 2 Socket hd cap screws 3 8x1 1 4 HP4 2 Lock washers 3 8 HP5 included in JWL1440 HP1 hardware package Fig 2 5 Transport and start up 5 1 Transport and installation The machine is designed to operate in cl...

Страница 7: ... the help of a second person raise bed and leg assembly right side up Rotate the levellers as needed to establish level for the lathe Tighten the hex nut on each leveller against the leg casting Now headstock tool rest and tailstock can be installed again Fig 7 Fig 7 Install both studs N Fig 4 Stand shelf You can make an extra shelf that rests between the legs if you wish see Fig 8 Fig 8 Installin...

Страница 8: ...d into mounting bracket at rear of headstock You will have to lift up on spring pin as shown to slide guard support rod into mounting bracket Release spring pin and it will snap into position as you slide support rod farther in Install outer collar and tighten set screw The guard can be pivoted to one of two positions Operating mode shown on front cover or tilted back for stock loading Figure 10 2...

Страница 9: ...w wood into round stock for turning bowls and plates for turning beds coves and other detail Fig 14 Fig 14 Scraper B Fig 13 used for diameter scraping and to reduce ridges Skew Chisel C Fig 13 used to make vees beads etc Fig 15 The bevel of skew is parallel to the cut Fig 15 Parting tool D Fig 13 used to cut directly into the material or to make a cut off Also used for scraping and to set diameter...

Страница 10: ...tred workpiece between the spur drive centre and the tailstock mounted live centre Fig 19 Fig 19 Turn the tailstock hand wheel until the live centre well penetrates the workpiece Reverse the hand wheel by one quarter turn and lock the tailstock spindle M Fig 18 Turn the workpiece by hand to see if it rests securely between centres and can be rotated freely The live center shown in Figure 18 1 can ...

Страница 11: ... backing block D and the backing block screwed to the face plate A piece of paper in the glue joint will prevent damaging the wood when separated later Mount the face plate with the workpiece already attached onto the spindle nose thread and hand tighten If reversing spindle rotation make sure face plate chuck or other work holding is secured with the set screws to avoid threading loose Move tails...

Страница 12: ... plug 7 1 Changing spindle speeds Never change speeds without the motor running Damage to the variable speed pulleys may result Disconnect lathe from power source To change speed range open access door on headstock Loosen pivot lock handle A Figure 26 and lift up tension handle B to raise motor Tighten pivot lock handle A to hold motor in raised position There should be sufficient slack in the bel...

Страница 13: ... the index plunger B Fig 28 counter clockwise Loosen the headstock lock handle A and pull the index plunger B to turn the headstock Fig 28 1 For larger workpieces the head stock will have to be turned 90 the extension added to the tool rest Caution always operate lathe with the headstock locked in position The headstock can be positioned anywhere along the machine bed 7 4 Headstock spindle index I...

Страница 14: ...rest base and offers greater reach for the tool rest when turning off the bed using the headstock at an angle as shown Make sure the clamp bushings K are pulled apart sufficiently to accept the post of the extension Fig 32 7 7 Adjusting tailstock Turn the hand wheel R Fig 33 clockwise to move tailstock spindle forward Lock tailstock spindle with the indexable knob Q Fig 33 The handle P locks the t...

Страница 15: ...ndwheel C 6 Engage spindle lock D and unscrew handwheel from spindle left hand threads clockwise to loosen 7 Slide spindle a little way out of headstock just enough to remove pulley or belt NOTE If needed tap end of spindle with a wood block or rubber mallet to move it Do NOT use a steel face hammer directly against spindle 8 If replacing a pulley loosen both set screws E and slide pulley off spin...

Страница 16: ...ins valuable materials which can be recovered or recycled Please leave it at a specialized institution 11 Available accessories Stock number 719401 Bed extension 508mm with tool post extension Stock number 719001 Tailstock swing away Stock number 719002 Guard Stock number 708331 Live centre MT2 Stock number 708343K Drill chuck 13 mm with tapered mandrel MT 2 Stock number 709911 Face plate 75mm M33...

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