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JCT-3640 series Chipping Hammers

 

 

User-maintenance 

Inspect  chipping  hammer  before  each  use. 
Ensure  that  retainer  and  spring  are  properly 
secured. After use, wipe down the hammer with a 
rag. Periodically apply light coat of oil to exposed 
metal surfaces to inhibit rust.  

Lubrication 

The hammer should be lubricated 

daily

 (or before 

each  use)  with  air  tool  oil  through  the  air  inlet. 
During  continual  operation,  it  should  be  re-oiled 
every 1 to 2 hours. This can be done with an in-
line oiler, or manually. If done manually, proceed 
as follows: 

1. 

Disconnect air hose from tool. 

2. 

Place 4 or 5 drops of air tool oil into air inlet. 

NOTE: Air tool oil not provided; it is available 
at most major hardware and tool stores. SAE 
#10 oil or sewing machine oil may be used 
as a substitute. Do not use detergent oil. 

3. 

Re-connect air. Run hammer at low throttle 
without load for a few seconds to distribute 
the oil throughout tool. 

4. 

When  finished  operating  chipping  hammer, 
disconnect air hose. Wipe off housing with a 
dry cloth. Place 4 or 5 drops of air tool oil into 
air inlet; re-connect air and run tool for a few 
seconds to distribute the oil. Disconnect air. 

Storage  

Avoid storing the chipper hammer in very humid 
locations  which  promotes  rusting  of  internal 
mechanisms. Always  oil  the  tool and  disconnect 
air hose before storage. 

Air system requirements 

1. 

Use  proper  air  hose  size  (refer  to  tool 
specifications). The hose should be just long 
enough to serve the working area. Excessive 
hose length will cause pressure drop.  

2. 

Make  sure  air  compressor  supplies  clean, 
dry air at correct CFM for the tool. 

3. 

Set air pressure to 90 psi.  

 

Excess  air  pressure 

and/or unclean air will shorten the tool’s 
life and may create a hazardous situation. 

4. 

Drain water from air compressor tank daily, 
as  well  as  any  condensation  from  air  lines. 
Water in the air line may enter the tool and 
cause damage. 

5. 

Change filters on the air system on a regular 
basis. 

6. 

Air-line  pressure  may  be  increased 
accordingly to compensate for extra-long air 
hoses (usually over 25 feet). Inside diameter 
of hose should be minimum 1/2-inch. 

General Air Tool 
Information 

If  the  air  tool  is  not  performing  according  to 
specifications, the following are among the most 
common  causes.  (See  also  “Troubleshooting” 
section.) 

 

Contaminated air such as a dirty air system 
or water in the system. 

 

Using wrong size tool for the job. 

 

Poor maintenance  practices, such  as  using 
excessive air pressure or air volume. 

 

Improper or no lubrication. 

Rule of Thumb 

If it takes more than 8 seconds to tighten or loosen 
a  bolt  or  nut  with  an  air  impact  wrench  at 
maximum  setting,  the  air  wrench  is too  small  or 
the  air compressor  CFM  is  not  powerful  enough 
for  the  job.  Continued  use  in  either  capacity  will 
cause damage to the tool.  

Tool Pressure 

JET  Air Tools  operate  on  70-to-100  psi  (pounds 
per square inch) air pressure measured at the tool 
when  the  tool  is  operating.  Set  tool  to  90  psi 
unless indicated otherwise. Pressure in excess of 
100 psi will shorten the life of the tool. 

Air System Recommendations 

Equip  the  air  compressor  intake  with  a 
replaceable air filter that can be easily cleaned. 

Use  safety  shut-off  valves  so  air  flow  can  be 
stopped quickly in case of a line break. 

When using multiple hoses, air hoses should be 
larger  than  leader  hose.  Join  multiple  hoses 
directly,  rather  than  with  quick  connect  fittings 

Содержание JCT-3640

Страница 1: ... JCT 3640 550641 JCT 3641 550642 JCT 3642 550643 JCT 3643 550644 JCT 3644 550645 JCT 3645 Operation Parts Manual M 550640 Edition 4 11 2018 JET 427 New Sanford Road LaVergne TN 37086 Ph 800 274 6848 www jettools com Copyright 2017 JET ...

Страница 2: ...r and placing the tip against the work surface 11 Do not operate air tool without its guards in place Do not modify the tool 12 Do not operate this tool while tired or under the influence of drugs alcohol or any medication 13 Adopt a comfortable posture with proper balance and maintain secure footing at all times Non slip footwear or anti skid floor strips are recommended 14 Do not wear loose clot...

Страница 3: ... has appropriate shank with oval collar and dimensions for this chipping hammer 36 Always secure tool in retainer and place end of tool against workpiece before turning on hammer 37 Disconnect machine from air supply before changing tooling 38 Retainer must be properly installed with coil spring to prevent tool ejection during operation 39 Always grip chipping hammer firmly with both hands Familia...

Страница 4: ...s set forth in this document The instructions and warnings in this manual may not encompass all possible workplace environments The operator is expected to take appropriate precautions and exercise common sense As with any tool operation safety of operator and bystanders should be first priority If there are questions or comments please contact your local supplier or JET JET can also be reached at...

Страница 5: ...ion value 14 69 m s2 14 69 m s2 21 14 m s2 Noise level 1 97 1 dB A 97 1 dB A 97 6 dB A Overall length 13 1 4 in 336 6 mm 13 1 4 in 336 6 mm 15 1 4 in 387 4 mm Housing material steel steel steel Net weight 15 2 lb 7 kg 15 2 lb 7 kg 16 lb 7 3 kg Shipping weight 17 lb 7 7 kg 17 lb 7 7 kg 18 lb 8 kg 1 The specified values are emission levels and are not necessarily to be seen as safe operating levels ...

Страница 6: ...FM 8 CFM 8 CFM Air Inlet 3 8 in NPT 3 8 in NPT 3 8 in NPT Air hose minimum inside diameter 1 2 in 1 2 in 1 2 in Required air pressure 90 psi 6 2 bar 90 psi 6 2 bar 90 psi 6 2 bar Force per blow 90psi 28 01 Joule 30 41 Joule 30 41 Joule Vibration value 21 14 m s2 23 51 m s2 23 51 m s2 Noise level 1 97 6 dB A 97 5 dB A 97 5 dB A Overall length 15 1 4 in 387 mm 16 5 8 in 422 3 mm 16 5 8 in 422 3 mm H...

Страница 7: ...oove until completely installed If needed spray lubricant into groove to facilitate spring insertion An unsecured tool can be ejected from the cylinder with force causing injury Retainer and spring must be properly installed before using chipping hammer 7 Remove protective cap from air inlet Figure 1 If an in line oiler is not being used add 4 or 5 drops of air tool oil not included into the air i...

Страница 8: ...M for the tool 3 Set air pressure to 90 psi Excess air pressure and or unclean air will shorten the tool s life and may create a hazardous situation 4 Drain water from air compressor tank daily as well as any condensation from air lines Water in the air line may enter the tool and cause damage 5 Change filters on the air system on a regular basis 6 Air line pressure may be increased accordingly to...

Страница 9: ...tool as possible for best lubrication Lubrication Use a light oil containing rust inhibitors such as SAE 10 Many JET air tools have integral oil reservoirs which should be kept filled when in line oilers are not used If greasing is required use a grease that is highly water resistant for front case components on air impact wrenches grinders and sanders Recycling Protect the environment Your tool c...

Страница 10: ... manual Loss of power erratic action Low air pressure Verify compressor has proper CFM rating for tool Check compressor regulator setting set air pressure to 90 psi Check for loose connections at air inlet o rings etc Moisture or obstruction in air hose Air supply must be clean and dry Clean out air hose s and remove any kinks or bends Improper size of air transmission lines hoses fittings or coup...

Страница 11: ...ough Friday 8 00 a m to 5 00 p m CST Please have the stock number and serial number of your tool available when you call so that we may serve you quickly and accurately Non proprietary parts such as fasteners can be found at local hardware stores or may be ordered from JET Some parts are shown for reference only and may not be available individually ...

Страница 12: ...JCT3640 11 Trigger 1 12 JCT3640 12 Handle 1 JCT3640 12A Handle assembly 1 12 19 1 15 JCT3640 15 Upper valve seat 1 Index Part No Description Qty 16 JCT3640 16 Valve 1 17 JCT3640 17 Valve plate 1 18 JCT3640 18 Lower valve seat 1 19 5F E208 Roll pin 5x28mm 1 20 JCT3640 20 Dowel pin 7 8x22 5mm 2 22 JCT3640 22 Piston 1 2 in 1 23 JCT3640 23 Cylinder 2 in 1 27 JCT3640 27 Clutch ring 1 28 JCT3640 28 Exha...

Страница 13: ...gger 1 12 JCT3640 12 Handle 1 JCT3640 12A Handle assembly 1 12 19 1 15 JCT3640 15 Upper valve seat 1 Index Part No Description Qty 16 JCT3640 16 Valve 1 17 JCT3640 17 Valve plate 1 18 JCT3640 18 Lower valve seat 1 19 5F E208 Roll pin 5x28mm 1 20 JCT3640 20 Dowel pin 7 8x22 5mm 2 22 JCT3640 22 Piston 1 2 in 1 23 JCT3640 23 Cylinder 2 in 1 27 JCT3640 27 Clutch ring 1 28 JCT3640 28 Exhaust shield 1 3...

Страница 14: ... JCT3640 11 Trigger 1 12 JCT3640 12 Handle 1 JCT3640 12A Handle assembly 1 12 19 1 15 JCT3640 15 Upper valve seat 1 Index Part No Description Qty 16 JCT3640 16 Valve 1 17 JCT3640 17 Valve plate 1 18 JCT3640 18 Lower valve seat 1 19 5F E208 Roll pin 5x28mm 1 20 JCT3640 20 Dowel pin 7 8x22 5mm 2 22 JCT3642 22 Piston 3 in 1 23 JCT3642 23 Cylinder 3 in 1 27 JCT3640 27 Clutch ring 1 28 JCT3640 28 Exhau...

Страница 15: ...igger 1 12 JCT3640 12 Handle 1 JCT3640 12A Handle assembly 1 12 19 1 15 JCT3640 15 Upper valve seat 1 Index Part No Description Qty 16 JCT3640 16 Valve 1 17 JCT3640 17 Valve plate 1 18 JCT3640 18 Lower valve seat 1 19 5F E208 Roll pin 5x28mm 1 20 JCT3640 20 Dowel pin 7 8x22 5mm 2 22 JCT3642 22 Piston 3 in 1 23 JCT3642 23 Cylinder 3 in 1 27 JCT3640 27 Clutch ring 1 28 JCT3640 28 Exhaust shield 1 31...

Страница 16: ... JCT3640 11 Trigger 1 12 JCT3640 12 Handle 1 JCT3640 12A Handle assembly 1 12 19 1 15 JCT3640 15 Upper valve seat 1 Index Part No Description Qty 16 JCT3640 16 Valve 1 17 JCT3640 17 Valve plate 1 18 JCT3640 18 Lower valve seat 1 19 5F E208 Roll pin 5x28mm 1 20 JCT3640 20 Dowel pin 7 8x22 5mm 2 22 JCT3644 22 Piston 4 in 1 23 JCT3644 23 Cylinder 4 in 1 27 JCT3640 27 Clutch ring 1 28 JCT3640 28 Exhau...

Страница 17: ...igger 1 12 JCT3640 12 Handle 1 JCT3640 12A Handle assembly 1 12 19 1 15 JCT3640 15 Upper valve seat 1 Index Part No Description Qty 16 JCT3640 16 Valve 1 17 JCT3640 17 Valve plate 1 18 JCT3640 18 Lower valve seat 1 19 5F E208 Roll pin 5x28mm 1 20 JCT3640 20 Dowel pin 7 8x22 5mm 2 22 JCT3644 22 Piston 4 in 1 23 JCT3644 23 Cylinder 4 in 1 27 JCT3640 27 Clutch ring 1 28 JCT3640 28 Exhaust shield 1 31...

Страница 18: ...t with any additional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How...

Страница 19: ...JET 19 This page intentionally left blank ...

Страница 20: ...20 JCT 3640 series Chipping Hammers 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...

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