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8

6.0

  Operating instructions 

These sanders can be used to remove stock from a 
wide variety of machinable materials. Different 
materials require different grit types and grades to 
achieve the desired stock removal rate and surface 
finish. Please consult with your abrasive materials 
supplier for specific recommendations on the correct 
grit material and grade required for your specific 
needs. 

When removing stock from soft materials (wood, 
plastic, etc.) these machines are typically called 
"sanders."  When removing stock from hard materials 
(cast iron, steel, etc.) they are referred to as 
"grinders".  The word "sander" is used, more-or-less 
consistently, throughout this manual.  It refers to the 
machines and not the type of abrasive finishing being 
performed. 

Before operating your sander, please read the basic 
instructions on safe machine usage on the preceding 
pages. 

6.1

  Belt sander 

The sanding belt must be in good condition, at proper 
tension, and tracking correctly, before doing any 
sanding, grinding or other abrasive machining 
operations. Refer to the section on Track Mechanism 
Maintenance if you have any problems with belt 
tension or tracking. 

6.2

  Adjusting the belt sander table 

You can tilt the table in a range between 20° upward 
and 45° downward. A single locking handle on the 
side of the table is used to lock and unlock the table 
to permit adjustment. 

There are two positive lock stop positions: at 90° (that 
is, at a right angle to the platen) and at 45° downward 
(essentially 90° + 45° or 135° total to the platen.) 

 

Never adjust the table angle 

while the sander is running. Always turn the 
motor off before adjusting the table angle.

 

To Tilt the Belt Sander Table: 

1.  Unlock the locking handle on the side of the 

table. 

2.  Using the pointer and scale, set the angle to any 

required angle between 20° upward and 45° 
downward. 

3.  Lock the lock handle. 

To Tilt the Table to Exactly 45

o

1.  Flip out the stop bracket (see Figure 20). 

2.  Unlock the locking handle. 

3.  Move the table until it contacts the stop bracket. 

4.  Lock the table lock handle. 

 

Figure 1: Locking handle for belt table 

6.3

  Using the indexing lock handle 

The lock handle (Figure 1) is spring loaded and can 
be repositioned on its shaft to permit easy locking and 
unlocking.  

To Reposition the Handle: 

1.  Pull outward against its spring.   

2.  Rotate the handle to the position you require. 

3.  Release the handle and its spring will return it to 

the correct operating position. 

6.4

  Adjusting the belt sander arm 

The arm which holds the sanding belt can be 
positioned at a full vertical position, a full horizontal 
position, or at any angle in between which is 
convenient to the type of sanding you are doing. 

A positive stop mechanism is used to permit quick 
adjustment to the vertical or horizontal positions.  

 

Never adjust the arm angle 

while the sander is running. Always turn off the 
motor before adjusting the arm angle.

 

 

To adjust to vertical: 

1.  Unlock both lock bolts. These are located under 

the arbor cover. 

2.  Move the arm to vertical until it contacts its stop. 

3.  Tighten both lock bolts, and replace arbor cover. 

 

Figure 2: Lock bolts for belt arm 

 

 

 

 

Содержание J-420

Страница 1: ...Sanders Models J 4200A J 4300A J 4400A J 4200A 2 J 4301A J 4401A J 4202A J 4200A Disc Belt Sander J 4300A Belt Sander J 4400A Disc Sander JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 41...

Страница 2: ...te More Information JET Wilton and Powermatic are consistently adding new products For complete up to date product information check with your local distributor or visit the JET Wilton or Powermatic w...

Страница 3: ...phase electrical hookup 16 9 2 Three phase electrical hookup 16 10 0 Troubleshooting 17 11 0 Replacement parts 18 11 1 1 Model J 4200A Belt and Disc Sander Assembly Exploded View 18 11 1 2 Model J 42...

Страница 4: ...h comply with ANSI Z87 1 specifications Use of eye wear which does not comply with ANSI Z87 1 specifications could result in severe injury from the breakage of the eye protection 2 Wear proper apparel...

Страница 5: ...SI Z87 1 specifications could result in severe injury from the breakage of the eye protection 2 Wear leather safety gloves arm guards leather aprons and safety shoes 3 A dust collection system is reco...

Страница 6: ...d productively You will note there are several types of electrical systems available for these machines All of these systems are equally effective in providing power to the grinding mechanism however...

Страница 7: ...9x17x42 3 4 in 1070x725x4250mm Dimensions w platen vertical depthxWxH 19x16x57 1 2 in 475x400x1437mm 19x16x57 1 2 in 475x400x1437mm Dimensions w platen Horizontal depthxWxH 25 1 2x16x43 in 637x400x107...

Страница 8: ...aten and at 45 downward essentially 90 45 or 135 total to the platen Never adjust the table angle while the sander is running Always turn the motor off before adjusting the table angle To Tilt the Bel...

Страница 9: ...ngle to any required angle between 20 upward and 45 downward 3 Lock the two locking knobs underneath the table Figure 4 Disc sander table adjustment 6 6 Use of the Miter Gauge The miter gauge can be u...

Страница 10: ...acks more or less true JUST BECAUSE THE OLD BELT TRACKED CORRECTLY DOES NOT MEAN THE NEW BELT WILL Always check the tracking when replacing a belt 12 To adjust the tracking 12 1 Plug the machine back...

Страница 11: ...6 When accurately centered remove the rest of the protective backing and press the abrasive disc firmly against the drive disc so complete adhesive contact is made 7 Reconnect the power to the machin...

Страница 12: ...1 16 inch away from the table then tighten BOTH of the set screws by inserting the hex wrench through the hole in the disc guard casting 15 Rotate the machine back onto its base and secure it with al...

Страница 13: ...or DEATH if proper knowledge and precautions are not used Electrical instructions are included in section 9 0 Electrical connections 6 Machines with belts are shipped with the belts in slack conditio...

Страница 14: ...le or adjustable machinist s square against either the left or right edge of the belt or platen and measure the distance to the miter slot edge See Figure 19 4 Move the measuring device to the opposit...

Страница 15: ...the belt according to instructions in section 7 1 Belt replacement 10 Reinstall the guards and covers 11 Check and adjust the table angles and miter slot squareness according to table adjustment inst...

Страница 16: ...required depending on which voltage you select This completes the voltage conversion process Circuit protection Where the service branch is protected with a fuse or circuit breaker that has too high a...

Страница 17: ...s out of adjustment Adjust the belt tracking Too much belt tension Loosen the tension until the belt is just taut Not enough belt tension Tighten the tension until the belt is more taut Belt is jointe...

Страница 18: ...rvice department call 1 800 274 6848 Monday through Friday see our website for business hours www jettools com Having the Model Number and Serial Number of your machine available when you call will al...

Страница 19: ...sher M8 9 29 TS 1490041 Hex Cap Screw M8x25 3 30 5508435 Stud M10 1 31 TS 1550071 Flat Washer M10 4 32 5508436 Acorn Nut and Handle 1 33 TS 2361061 Lock Washer M6 3 34 TS 1482031 Hex Cap Screw M6x16 3...

Страница 20: ...dler Drum Spacer 2 84 J 5508459 Idler Pin Bracket 1 85 TS 0367061 Roll Pin 1 4 x1 1 4 2 86 5052001 Block 2 87 5052061A Idler Drum 2 88 5508434 Pointer 1 89 5508451 Clamp with Pins 2 90 4200A 090 Roll...

Страница 21: ...21 11 2 1 Model J 4300A Belt Sander Assembly Exploded View...

Страница 22: ...1490041 Hex Cap Screw M8x25 3 30 5508435 Stud M10 1 31 TS 1550071 Flat Washer M10 4 32 5508436 Acorn Nut and Handle 1 33 TS 2361061 Lock Washer M6 3 34 TS 1482031 Hex Cap Screw M6x16 3 35 5508439 Prel...

Страница 23: ...with Lock Nut 1 76 TS 2342121 Nylon Lock Hex Nut M12 2 77 5508460 Bearing Lock Nut 1 78 J 5051591A Idler Drum Guard 1 79 5508462 Stud 1 80 5508463 Clamp Bar 2 81 J 5052121 Bottom Guard 1 82 TS 236106...

Страница 24: ...24 11 3 1 Model J 4400A Disc Sander Assembly Exploded View...

Страница 25: ...8x20 1 18 4400A 018 Glue Bushing 1 22 TS 1540071 Hex Nut Full M10 4 23 TS 2210801 Hex Cap Screw M10x80 4 24 TS 1550071 Flat Washer M10 8 25 J 5508447 Base 1 27 TS 2361101 Lock Washer M10 4 28 5508450...

Страница 26: ...26 11 4 1 Base Assembly Model J 4300A 1 Phase Exploded View...

Страница 27: ...418 Strain Relief Bushing 6N3 4 1 19 4200A B320 Cover 1 20 4200A B321 Pan Head Bolt w Flange M6x12 3 21 TS 1540041 Hex Nut M6 3 22 9133081 Power Cord 1PH 1 23 TS 1540031 Hex Nut M5 2 24 TS 0733203 Loc...

Страница 28: ...28 11 5 1 Base Assembly Model J 4300A 3 Phase Exploded View...

Страница 29: ...c Switch 1 5HP 230V 3PH 1 9 4 4202A 5095 Magnetic Switch 1 5HP 460V 3PH 1 10 TS 1490021 Hex Cap Screw M8x16 4 11 J 5511729 Large Cover 1 12 4200A 5093 Strain Relief PG13 5 2 13 J 5052431 Motor Mountin...

Страница 30: ...30 11 6 1 Base Assembly Model J 4200A 4400A 1 Phase Exploded View...

Страница 31: ...Port 2 1 20 4200A B321 Pan Head Bolt w Flange M6x12 3 21 TS 1540041 Hex Nut M6 3 22 9133081 Power Cord 1PH 1 23 TS 1540031 Hex Nut M5 2 24 TS 0733203 Lock Washer Ext M5 2 25 4200A B325 Pan Head Screw...

Страница 32: ...32 11 7 1 Base Assembly Model J 4200A 4400A 3 Phase Exploded View...

Страница 33: ...c Switch 1 5HP 460V 3PH 1 10 TS 1490021 Hex Cap Screw M8x16 6 11 J 5511729 Large Cover 1 12 4200A 5093 Strain Relief PG13 5 2 13 J 5052431 Motor Mounting Plate 1 15 TS 2360121 Flat Washer M12 4 16 TS...

Страница 34: ...34 12 1 Electrical schematic single phase...

Страница 35: ...35 12 2 Electrical schematic 3 phase...

Страница 36: ...36 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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