background image

 12

8.  Install red blade guards. 

9. Tension 

blade 

fully 

(see 

sect. 7.7)

 

10. Place two to three drops of lightweight oil on 

blade. 

11.  Adjust blade guide bearings (see 

sect. 7.6

). 

12.  Connect machine to power source and operate 

it to make sure blade is tracking properly (

sect 

7.7.2).

 

13.  Follow blade break-in procedures 

(sect. 8.2).

 

7.6

  Blade guide bearings 

1.  Disconnect machine from power source. 

2.  Loosen screw (J

1

, Figure 7-7) and adjust back 

bearing (J

2

) to approximately 0.002 to 0.003 

inches from back edge of blade. Tighten screw 
(J

1

). 

3.  Inside bearing (K

1

) is fixed. Outside bearing (K

2

rotates on an eccentric shaft. Loosen nut (K

3

and rotate lower nut (K

4

) to adjust eccentric 

bearing to a clearance of 0.001 inches from 
blade. Retighten nut (K

3

).  

4.  Repeat above steps for opposite blade guide 

assembly. 

 

Figure 7-7:  blade guide bearings 

7.7 

 Blade tension and tracking 

Refer to Figure 7-8. 

7.7.1

  Tension 

1.  Disconnect machine from power source. 

2.  Loosen movable blade guide arm and slide it 

away from the other arm as far as possible. 

3.  Turn blade tension handle (P, Figure 7-8) 

clockwise to tighten blade. Pluck the blade with 
your finger; a tensioned blade will emit a 
“twang” sound. As experience with the saw is 
gained, operator may develop a better feel for 
how tight to set a particular blade.    

For precise measurement, use a blade tension 
gauge (not provided). Hard-back blades are 
generally tensioned at about 25,000 PSI (1757 
kg/cm

2

); bi-metal blades at about 35,000 PSI 

(2460 kg/cm

2

). 

4.  Return blade guide arm to operating position. 

Note: A new blade should be re-checked for proper 
tension after a few minutes’ operation. 

7.7.2

  Tracking 

 Blade tracking adjustment 

requires operating saw with wheel guards open. 
This adjustment must be completed by qualified 
persons only. Failure to comply may cause 
serious injury. 

Blade tracking has been set by manufacturer. 
Adjustment is rarely required when blade is used 
properly and is correctly welded.  

Tracking is set properly when blade runs without 
shifting on the wheels, and back of blade lightly 
touches shoulder of wheels. 

If adjustment is required: 

1.  Confirm that blade tension is properly set. 

2.  Set belt position to slowest speed. 

3.  Raise bow to convenient position and open 

wheel guards. 

 

While performing the 

following steps, keep blade from rubbing 
excessively on wheel shoulder. Excessive 
rubbing will damage wheel and/or blade.

 

4.  Run saw and observe blade – it should run next 

to, but not tightly against, wheel shoulder. 

5.  If blade is not tracking properly, loosen either of 

two hex nuts (N

1

, Figure 7-8). 

6.  Turn set screw (N

2

) with hex wrench, while 

observing blade tracking on wheel. 

NOTE: 

This 

adjustment is sensitive; start with 1/4-turns on 
set screw and allow blade to respond to 
changes. 

 

Keep fingers clear of blade 

and wheel to avoid injury.

 

7.  Test the setting by placing a six-inch length of 

paper between blade and wheel. The paper 
should not be cut as it passes between wheel 
shoulder and blade. 

8.  Turn set screw (N

2

) a small amount. Repeat 

insertion of paper between the shoulder and the 
blade until paper is cut into two pieces. 

NOTE: You may have to repeat the check with 
the paper several times before blade and 
shoulder cut the paper into two pieces. Do not 
hurry the adjustment. Patience and accuracy 
here will pay off with better, more accurate, 
quieter cutting and longer machine and blade 
life. 

Содержание HVBS-10-DMW

Страница 1: ...l Portable Dual Mitering Band Saws Models HVBS 8 DMW HVBS 10 DMW HVBS 10 DMWC JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 424460 Ph 800 274 6848 Edition 1 12 2016 www jettools com Copy...

Страница 2: ...or maintenance with the machine unplugged from the power source 14 Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine bef...

Страница 3: ...ed 37 Use proper extension cord Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersize...

Страница 4: ...op 15 8 0 Operation 15 8 1 Blade selection 15 8 2 Blade break in 15 8 3 General operating procedure 16 8 4 Evaluating cutting efficiency 16 9 0 User maintenance 17 9 1 Lubrication 17 9 2 Coolant level...

Страница 5: ...f used in accordance with the instructions as set forth in this document If there are questions or comments please contact your local supplier or JET JET can also be reached at our web site www jettoo...

Страница 6: ...deg 8 in 200 mm 10 in 250 mm 45 deg 6 in 150 mm 6 1 2 in 165 mm Rectangle 90 deg 6 1 2 x 8 in 165 x 200 mm 8 x 9 in 200 x 228 mm 45 deg 7 x 5 1 2 in 175 x 137 mm 8 x 5 in 200 x 127 mm 45 deg 6 x 5 1 2...

Страница 7: ...b 232 kg Shipping weight 454 lb 206 kg 582 lb 264 kg Table 1 1 subject to local and national electrical codes 2 The specified values are emission levels and are not necessarily to be seen as safe oper...

Страница 8: ...2 Secure position of work stop by tightening set screw A3 onto rod flat 4 If closer reach is needed toward blade insert small rod A4 and tighten with wrench on rod flat Figure 5 2 installing work stop...

Страница 9: ...injury Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately When operated at 115 volt...

Страница 10: ...truction of other parts Pull out on handle and rotate it on pin then release it allowing it to resettle on pin 7 2 Bow swivel 1 Disconnect band saw from power source 2 Loosen handle A Figure 7 1 and r...

Страница 11: ...th should engage workpiece at all times If blade teeth are so far apart that they straddle the work severe damage to workpiece and blade can result 1 Disconnect band saw from power source 2 Raise bow...

Страница 12: ...n after a few minutes operation 7 7 2 Tracking Blade tracking adjustment requires operating saw with wheel guards open This adjustment must be completed by qualified persons only Failure to comply may...

Страница 13: ...Test cuts can be used to determine whether or not the blade is accurately adjusted Use 2 inch round bar stock to perform these test cuts as follows 1 With bar stock securely clamped in vise make a cu...

Страница 14: ...er feed pressure is the color and shape of the cutting chips If chips are thin or powdered increase feed pressure If chips are burned and heavy decrease feed pressure If they are still burned and heav...

Страница 15: ...three teeth should be on the work piece at all times for proper cutting The blade and workpiece can be damaged if the teeth are so far apart that they straddle the workpiece For very high production...

Страница 16: ...es in Figure 8 1 for proper clamping positions If the thickness of profile section is very thin a piece which duplicates the profile should be fitted inside the workpiece itself to prevent workpiece b...

Страница 17: ...n table and vise Place a thin coat of oil on table surface on which vise jaw slides If the power cord is worn cut or damaged in any way have it replaced immediately 9 1 Lubrication All ball bearings a...

Страница 18: ...stainless steel Increase feed pressure by reducing spring tension Insufficient blade tension Increase tension to proper level Operating saw without pressure on workpiece Do not run blade at idle in o...

Страница 19: ...ine tooth pitch Blade too fine for workpiece especially with heavier soft material Use blade with coarse tooth pitch Insufficient gearbox lubrication Check gearbox oil No coolant flow Pump motor is bu...

Страница 20: ...20 11 1 1 HVBS 8 DMW Bow Assembly Exploded View Figure 11 1...

Страница 21: ...21 11 1 2 HVBS 8 DMW Table Assembly Exploded View Figure 11 2...

Страница 22: ...22 11 1 3 HVBS 8 DMW Motor and Support Arm Assembly Exploded View Figure 11 3...

Страница 23: ...23 11 1 4 HVBS 8 DMW Vise and Table Assembly Exploded View Figure 11 4 11 1 5 HVBS 8 DMW Base Assembly Exploded View Figure 11 5...

Страница 24: ...mm 8 14 2 TS 1482041 Hex Cap Bolt M6 1 0x20L 4 14 3 TS 1524051 Set Screw M8 1 25x20L 2 14 4 TS 1540061 Hex Nut M8 1 25 2 14 5 TS 2361061 Lock Washer M6 4 15 HVBS 8 DMW 15 Handle 1 16 HVBS 8 DMW 16 Red...

Страница 25: ...1 TS 1335052 Philips Pan Hd Machine Screw 5 16 18NCx3 4L 4 38 2 F009919 Button Head Socket Screw M5 0 8x6L 1 38 3 TS 1540031 Hex Nut M5 1 38 4 HVBS 8 DMW 38 4 Set Screw M6 1 0x8L 2 39 HVBS 8 DMW 39 Sh...

Страница 26: ...59 Special Washer 4 59 1 TS 1504041 Hex Socket Cap Screw M8 1 25x20L 4 60 HVBS 8 DMW 60 Angle Scale 1 60 1 F009919 Button Head Socket Screw M5 1 0x6L 3 61 HVBS 8 DMW 61 Indicator 1 61 1 F009920 Butto...

Страница 27: ...12 17 Lower Work Stop Rod 1 80 HVBS712 15 Work Stop 1 80 1 HVBS 8 DMW 80 1 Upper Work Stop Rod 1 81 HVBS712 13 Threaded Collar 1 82 HVBS 8 DMW 82 Vertical Cutting Platform 1 83 HVBS 8 DMW 83 Chip Scre...

Страница 28: ...28 11 2 1 HVBS 10 DMW DMWC Bow Assembly Exploded View Figure 11 6...

Страница 29: ...29 11 2 2 HVBS 10 DMW DMWC Table Assembly Exploded View Figure 11 7...

Страница 30: ...30 11 2 3 HVBS 10 DMW DMWC Motor and Support Arm Assembly Exploded View Figure 11 8...

Страница 31: ...31 11 2 4 HVBS 10 DMW DMWC Vise and Table Assembly Exploded View Figure 11 9...

Страница 32: ...32 11 2 5 HVBS 10 DMW DMWC Base Assembly Exploded View Figure 11 10...

Страница 33: ...achine Screw M4x25 2 12 2 TS 1550021 Flat Washer M4 2 12 3 TS 1540021 Hex Nut M4 2 13 TS 2311161 Hex Nut M16 2 0 1 14 TS 1482041 Hex Cap Bolt M6 1 0x20L 4 14 1 TS 2361061 Lock Washer M6 4 14 2 TS 1550...

Страница 34: ...208041 Hex Socket Cap Screw 5 16 18NCx3 4 L 4 37 6294761 Key Double Rd Hd 6x45L mm 1 37 1 BDB1340 H63 Key Double Rd Hd 5x35L mm 1 38 HVBS 10 DMW 38 Motor Tilt Plate 1 38 1 F000794 Phillips Pan Hd Mach...

Страница 35: ...crew M8 1 25x20L 4 61 HVBS 8 DMW 61 Indicator 1 61 1 F009920 Button Head Socket Screw M6 1 0x6L 1 61 2 HVBS 10 DMW 61 2 Flat Washer 6x6x1 5 mm 1 62 HVBS 8 DMW 62 Support 1 62 1 TS 1504051 Hex Socket C...

Страница 36: ...MW 84 Coolant Tray 1 85 HVBS 10 DMW 85 Coolant Pump 1 8HP 2P 1PH 1 85 1 TS 2286252 Phillips Pan Hd Machine Screw M6 1 0x25L 4 85 2 HVBS 10 DMW 85 2 Pipe 1 85 3 HVBS 10 DMW 85 3 Metal Cable Tie 1 86 HV...

Страница 37: ...37 12 0 Electrical Connections for HVBS DMW Band Saws Figure 12 1...

Страница 38: ...tional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Loc...

Страница 39: ...39 This page intentionally left blank...

Страница 40: ...40 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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