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2.  Position workpiece in vise and tighten vise. 

Workpiece should be fitted directly between 
jaws without adding other objects. When 
workpiece is profiled section, flat piece or 
special shape, refer to examples in Figure 8-1 
for proper clamping positions. The top row 
shows acceptable clamping positions, the 
bottom row shows 

un

acceptable

 positions. 

If the thickness of profile section is very thin, a 
piece which duplicates the profile should be 
fitted inside the workpiece itself, to prevent 
workpiece being crushed between the jaws. 

 

Do not load/unload material 

from vise while machine is running. Never hold 
workpiece by hand when cutting; workpiece 
must be firmly secured in vise. Do not reach into 
cutting area during cutting operations.

 

 

Figure 8-1:  clamping positions 

3.  Adjust blade guides to minimize exposed blade 

area. 

4.  Release prop and turn on saw. Lower bow until 

blade contacts material. Release bow to allow 
cutting to proceed. Weight of bow in conjunction 
with spring tension will force blade through 
material until cut is finished. 

5.  Limit switch must turn off saw at completion of 

cut. Adjust if needed. 

8.4

  Evaluating cutting efficiency 

Is the blade cutting efficiently? The best way to 
determine this is to observe the chips formed by the 
cutting. The ideal chip is thin, curled, silvery, and 
warm to the touch. This indicates blade is operating 
at efficient speed and downfeed rate.  

If chip formation is powdery, then feed pressure is 
much too light, or blade is dull. 

If chips are curled, but are heavy, or colored golden 
brown to blue, then excess heat is being produced.  
Feed pressure is too great or blade speed is too 
high. 

9.0

  User-maintenance 

 

Before doing maintenance on 

the machine, disconnect it from the electrical 
supply by pulling out the plug or switching off 
the main switch.  Failure to comply may cause 
serious injury.

 

9.1

  General maintenance 

Wipe down saw with a soft rag after each use, and 
clear metal particles with a small paint brush or parts 
cleaning brush. Do not use compressed air, as it 
may force chips into guide bearings and other 
critical areas of saw.   

Periodically apply a light coat of oil, such as SAE30, 
on exposed metal surfaces to inhibit rust. 

Make frequent inspections of motor fan, and blow 
out (with low pressure air hose) or vacuum any 
accumulation of foreign material to maintain normal 
motor ventilation.  

Keep blade guides clean and free of metal particles.  

Check guide bearings frequently to make sure that 
they are properly adjusted and turning freely. 

Inspect power cord; if worn, cut or damaged in any 
way, have it replaced immediately. 

9.2

  Commutator brush inspection 

To maintain motor efficiency, inspect the two carbon 
brushes every two months, or more frequently if saw 
is heavily used. Stalling or loss of power may be a 
symptom of worn carbon brushes. If one brush is 
worn out, replace both at the same time. 

 

Continued use of a damaged or 

worn brush may result in damage to motor 
armature. 

1.  Unplug saw from power source. 

2.  Remove four button head screws, and remove 

motor sleeve. 

3.  Unscrew and remove cap with flat blade 

screwdriver. See Figure 9-1. 

4.  Gently pry up an edge of the brass clip, until the 

spring causes it to disengage from hole. (Notice 
orientation of brush as you remove it; it should 
be inserted in the same manner; curvature of 
brush will match curvature of motor.) 

5.  Pull out brush and inspect. Brush should be 

replaced if any of the following are discovered: 

 

Brush has worn to about 1/2-inch long. 

 

Signs of crumbling, burning, breaking. 

 

End of brush is rough or pitted. 

 

Abnormal coloration of spring 

 

Broken lead in spring 

 Collapsed 

spring 

Содержание HBS-56MVS

Страница 1: ...tions and Parts Manual 5x6 inch Mitering Variable Speed Band Saw Model HBS 56MVS JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414558 Ph 800 274 6848 Edition 2 05 2018 www jettools com C...

Страница 2: ...alifornia Health and Safety Code Section 25249 5 et seq 9 Do not operate this machine while tired or under the influence of drugs alcohol or any medication 10 Reduce the risk of unintentional starting...

Страница 3: ...s in damp or wet location or expose them to rain Keep work area well lighted 34 Use proper extension cord Make sure your extension cord is in good condition When using an extension cord be sure to use...

Страница 4: ...r local supplier or JET JET can also be reached at our web site www jettools com Retain this manual for future reference If the machine transfers ownership the manual should accompany it Read and unde...

Страница 5: ...12 Blade replacement 14 7 13 Feed pressure adjustment 14 7 14 Test cut to verify adjustment 14 8 0 Operation 15 8 1 Blade selection 15 8 2 Blade break in 15 8 3 General operating procedure 15 8 4 Eva...

Страница 6: ...eds variable 80 230 SFPM 25 72 MPM Blade wheel diameter 7 3 8 in 187 mm Bed and vise Work table height from floor 28 in 710 mm Cutting angles per vise position back position 0 45 deg front position 45...

Страница 7: ...base D 01 Plate bottom E 02 Feet F 01 Front door knob G 02 Wheels H 01 Handle J 01 Work stop assembly K 01 Axle L 01 Chip pan M 01 Drip tray N 01 Open end wrench 12 14mm not shown 01 Hex wrenches 3mm...

Страница 8: ...hex cap screws eight flat washers four hex nuts HP2 4 8 5 Insert axle L through holes of wheel base D 6 Install wheel H and two 5 8 x30mm flat washers HP6 on each side of wheel Insert cotter pins HP7...

Страница 9: ...our are inserted tighten screws with 1 2 wrench 5 Remove two screws and shipping bracket Y Figure 5 4 which secured the bow during shipment Retain these items in case they are needed for future transp...

Страница 10: ...structions are not completely understood or if in doubt as to whether the tool is properly grounded Failure to comply may cause serious or fatal injury Use only 3 wire extension cords that have 3 pron...

Страница 11: ...7 3 Squaring vise to blade 90 stop For accurate cutting vise jaws must be square to blade Inspect as follows 1 Loosen handle B Figure 7 2 and make sure bow is swiveled enough that the stop screw C is...

Страница 12: ...r lines up with 60 on scale Tighten handle B Figure 7 2 Note If handle becomes too constrained to be easily tightened while at 60 position lift up on handle and use hex wrench to tighten the pin then...

Страница 13: ...to changes 6 Once tracking is set tighten bolts L 7 Make any final adjustments to blade tension sect 7 9 7 11 Blade guide adjustments 7 11 1 Guide assemblies The left blade guide assembly should be mo...

Страница 14: ...tes downfeed pressure of bow Turn screw with 12mm wrench clockwise to decrease pressure counterclockwise to increase pressure Figure 7 9 7 14 Test cut to verify adjustment Test cuts can be used to det...

Страница 15: ...f special materials or to work hard to cut materials such as stainless steel tool steel or titanium ask your industrial distributor for more specific blade recommendations Also the supplier who provid...

Страница 16: ...isconnect it from the electrical supply by pulling out the plug or switching off the main switch Failure to comply may cause serious injury 9 1 General maintenance Wipe down saw with a soft rag after...

Страница 17: ...at saw be run without load for several minutes to seat new brushes Figure 9 1 9 3 Lubrication Ball bearings on blade guide assemblies and blade wheels are permanently lubricated and sealed and require...

Страница 18: ...h Replace blade Poor weld on blade Replace or re weld blade Frequent blade breakage Workpiece shifting in vise Properly secure workpiece Improper blade selection too few teeth per inch or blade too th...

Страница 19: ...r Increase speed or decrease feed pressure Make sure blade is appropriate for material Air circulation through motor is restricted Clean motor fan with vacuum to restore normal air circulation Gear mi...

Страница 20: ...20 11 1 1 HBS 56MVS Base and Stand Assembly Exploded View...

Страница 21: ...S 0050031 Hex Cap Screw 1 4 20x1 2 355 TS 0570011 Hex Nut 1 4 20 2 356 TS 0051051 Hex Cap Screw 5 16 18x1 1 384 1 HBS56S 384 1G Side Plate Left 1 384 2 HBS56S 384 2G Side Plate Right 1 384 3 HBS56S 38...

Страница 22: ...22 Index No Part No Description Size Qty 423A HBS56MVS 423A Tension Spring Assembly 423 423 1 1 423 1 HBS56MVS 423 1 Brace 1 425 TS 1540061 Hex Nut M8 1 426 TS 1550061 Flat Washer M8 1...

Страница 23: ...23 11 2 1 HBS 56MVS Bow Assembly I Exploded View...

Страница 24: ...24 11 2 2 HBS 56MVS Bow Assembly II Exploded View...

Страница 25: ...1 95 5 HBS56MVS 095 5 Motor 1 95 5A HBS56MVS 095 5A Motor Assembly 95 1 95 3 95 4 95 5 1 HBS56MVS 095 MCB Motor Carbon Brush 2 95 6 HBS56MVS 095 6 Driver 1 95 7 HBS56MVS 095 7 Magnetic Switch 110V 1 9...

Страница 26: ...HBS56S 308 Bushing 2 309 TS 0680011 Flat Washer 3 16 5 310 TS 0208081 Hex Socket Hd Cap Screw 5 16 18x1 1 2 2 311 TS 0081031 Hex Cap Screw 5 16 18x3 4 3 312 TS 0680031 Flat Washer 5 16 1 313 TS 02080...

Страница 27: ...27 11 3 1 HBS 56MVS Blade Guide Assembly Exploded View...

Страница 28: ...62 1 HVBS462 062 1 Centrifugal Guide Pivot 2 62 1A HVBS462 062 1A Eccentric Shaft Assembly Includes 60 61 62 1 2 62A HVBS462 062A Center Shaft Assembly Includes 60 62 2 63 HVBS462 063 Bearing Shaft P...

Страница 29: ...29 12 0 Electrical Connections HBS 56MVS Band Saw...

Страница 30: ...tional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Loc...

Страница 31: ...31 This page intentionally left blank...

Страница 32: ...32 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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