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Jet Elite ECB-1833DMEVS, Инструкция по эксплуатации и каталог запасных частей

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44

Horizontal Band Saw

ELECTRICAL BOX DIAGRAM — ECB-1833DMEVS

Содержание Elite ECB-1833DMEVS

Страница 1: ...ctions and Parts Manual Structural Dual Miter Band Saw 18 Model ECB 1833DMEVS JET 427 New Sanford Road LaVergne Tennessee 37086 www jettools com Ph 855 336 4032 Document No M 891170 Edition 1 12 2020 Copyright 2020 JET ...

Страница 2: ... defects in workmanship or materials subject to the limitations stated below This warranty does not cover failures due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair alterations or lack of maintenance HOW TO GET TECHNICAL SUPPORT Please contact Technical Service by calling 1 855 336 4032 Please note that you will be asked to provide proof of ini...

Страница 3: ... FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU JET sells through distributors only The specifications listed in JET printed materials and on official JET webs...

Страница 4: ...USTING BLADE GUIDES 12 11 5 CHANGING BLADE SPEED 12 11 6 ADJUSTING FEED RATE 12 11 7 VISE ADJUSTMENT 13 11 8 SLIDING TOUCH BAR 13 11 9 CUTTING ANGLE ADJUSTMENT 13 11 10 BLADE BREAK SENSOR 14 11 11 BLADE TENSION AND TRACKING 14 11 12 POWERED CHIP BRUSH 15 12 0 PRIOR TO OPERATION 15 13 0 GENERAL OPERATING PROCEDURE 15 13 1 MANUAL LUBE SYSTEM 15 14 0 USER MAINTENANCE 16 14 1 GENERAL MAINTENANCE 16 14...

Страница 5: ...olant especially guarding your eyes 15 Keep hands and fingers away from the blade when the machine is running 16 Never hand hold the material Always use the vise and clamp it securely 17 Always provide adequate support for long and heavy material 18 Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards imm...

Страница 6: ...tate of California to cause cancer and birth defects or other reproductive harm For more information go to http www p65warnings ca gov 28 Maintain proper adjustment of blade tension blade guides and thrust bearings 29 Turn off the machine and disconnect from power before cleaning Use a brush to remove chips or debris do not use bare hands 30 Do not use compressed air to clean the machine This crea...

Страница 7: ...een designed and constructed to provide consistent long term operation if used in accordance with the instructions set forth in this document If there are questions or comments please contact your local supplier or JET JET can also be reached at our web site www jettools com Retain this manual for future reference If the machine transfers ownership the manual should accompany it This manual is not...

Страница 8: ...ump 1HP 60Hz 230V 3Ph 4P 60Hz 3 3A 1HP 60Hz 460V 3Ph 4P 60Hz 1 7A Coolant pump 1 8HP 230V 3Ph 2P 60Hz 0 48A 210mm 1 8HP 460V 3Ph 2P 60Hz 0 24A 210mm Cutting angles 60 right 45 left Gear box ratio main motor 1 46 Gear box ratio angle motor 1 180 Gear box capacity 2L 1 2 Ga Bed height from floor 33 1 2 in 850 mm Coolant capacity 20 L 5 1 4 gal Overall dimensions 110 x 74 8 x 82 67 in 2800 x 1900 x 21...

Страница 9: ...s 1 Set of Hex Wrenches 2 Screwdrivers cross point and flat blade 4 Leveling Bolts with Nuts 7 0 INSTALLATION Use a forklift to set the band saw into position It is not recommended that a crane be used Place the machine on a flat and level foundation of reinforced concrete Allow room for servicing and for moving large stock around the band saw when deciding upon a location for the machine Maintain a...

Страница 10: ...d turn clockwise to increase speed Angle Adjust Switch M Turn to adjust cutting angle CAUTION Be sure to raise saw frame higher than vise height before moving angle to avoid machine damage Angle Rapid Adjust N Press to quicken the angle adjustment process Switch M must be turned at the same time Feed Rate Control O Sets saw head speed of descent and thus the amount of pressure placed on the workpi...

Страница 11: ...ngs need adjusting refer to sect 11 4 12 When you are sure the back of the blade is against the wheel flanges of both wheels and properly inserted into the guides reconnect power to the saw and release E stop 13 Turn handle A Fig 11 8 to tension blade 14 Reposition chip brush so that it contacts the blade and tighten in place 15 Jog the blade on and off to be sure the blade is in place and tracking ...

Страница 12: ...inery handbook for recommended speeds for various materials 11 4 ADJUSTING BLADE GUIDES Proper adjustment of blade guide bearings is critical to efficient operation of the saw The band saw is shipped with the blade tensioned and blade guides properly set They will rarely require adjustment except after a blade change Failure to maintain proper blade guide settings may cause inaccurate cuts and or bl...

Страница 13: ...imit switch inside the wheel guard As the saw head returns to raised position the bar leaves the workpiece and contacts the limit switch This stops Fig 11 5 11 9 CUTTING ANGLE ADJUSTMENT Angle adjustment is controlled by an angle calculator and a frequency inverter Raise saw head to clear vise and turn switch M see Fig 10 1 Press button N simultaneously to increase speed of positioning When desire...

Страница 14: ...een properly tracked from the factory If a tracking problem occurs proceed as follows 1 Raise saw head to a convenient position if desired 2 Open blade covers and inspect blade The back edge of the blade should make light contact with the flange of the drive wheel 3 Locate tracking adjustment bolts on the backside of the saw head behind the idler wheel Fig 11 8 4 Turn on saw blade at low speed 5 Lo...

Страница 15: ...n 9 Do not start cut on a sharp edge 10 Keep machine lubricated See sects 13 1 and 15 0 13 0 GENERAL OPERATING PROCEDURE 1 Adjust left blade guide bracket as close as possible to the left vise jaw without causing obstruction 2 Use the controls to raise the saw head and turn the feed rate dial to zero 3 Move working table forward or back into the required position based on cutting angle 4 Adjust th...

Страница 16: ...rent temperature ranges Consult a hydraulic oil manufacturer s chart when selecting oil for your location The discharge amount has been properly set by the manufacturer but the amount can be adjusted if needed Fig 14 1 14 4 COOLANT JET offers a bio degradable concentrated flood coolant not provided formulated for band saws lathes and milling machines with a 20 1 water coolant mix ratio See JET websi...

Страница 17: ...mmended 1 Disconnect from power supply 2 Loosen tension on the blade 4 Empty the coolant tank 5 Clean and grease the machine 6 Cover the machine if needed DO NOT turn knob B and DO NOT change pressure setting of hydraulic work table The work table may move too rapidly and cause a safety hazard Fig 14 3 14 7 BELT ADJUSTMENT If pulley slips or generates noise during operation adjust the tension knob...

Страница 18: ...e blade to avoid unneccesary yield stress Check functioning of blade guards and E stop button WEEKLY Thoroughly clean the machine to remove swarf especially from the coolant tank Clean filter of pump head and suction area Use brush to clean blade guides especially the guide bearings Clean strainer and hole over the coolant basin Clean blade wheel housings and races MONTHLY Check tightness of drive ...

Страница 19: ...parts or reach our service department call 1 855 336 4032 Monday through Friday 8 a m to 5 p m CST Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately JET 427 New Sanford Road LaVergne Tennessee 37086 www jettools com Phone 855 336 4032 ...

Страница 20: ...20 Horizontal Band Saw BASE ASSEMBLY ECB 1833DMEVS ...

Страница 21: ...1 18 ECB1833DMEVS A18 Dustproof Sheet 1 19 ECB1833DMEVS A19 Turret Base Gears 1 20 ECB1833DMEVS A20 Rotary Arm Block Cover 1 21 ECB1833DMEVS A21 Control Panel Set Assembly 1 22 ECB1833DMEVS A22 Socket Head Flat Screw W1 4 x 1 9 23 TS 0208061 Socket Head Cap Screw W5 16 x 1 6 24 TS 0208031 Socket Head Cap Screw W5 16 x 5 8 22 25 TS 0209061 Socket Head Cap Screw W3 8 x 1 1 4 14 26 ECB1833DMEVS A26 W...

Страница 22: ...22 Horizontal Band Saw SWIVEL SEAT ASSEMBLY ECB 1833DMEVS ...

Страница 23: ... 23 ECB1833DMEVS B23 Angle Motor Protection Cover 1 25 ECB1833DMEVS B25 Wire Collect Box 1 26 ECB1833DMEVS B26 Wire Tube 1 27 ECB1833DMEVS B27 Bracket 1 28 ECB1833DMEVS B28 Metal Hose V2017 B2102 1 29 ECB1833DMEVS B29 Strain Relief 7 8 1 30 ECB1833DMEVS B30 Strain Relief M16B CSA 4 31 ECB1833DMEVS B31 Washer 1 4 8 32 TS 0207031 Socket Head Cap Screw W1 4 x 5 8 8 33 ECB1833DMEVS B33 Hose Clamps 2 1...

Страница 24: ...ollect Box 1 56 ECB1833DMEVS B56 Cable Organizer 1 57 ECB1833DMEVS B57 Socket Head Cap Screw W3 16 x 1 2 12 58 ECB1833DMEVS B58 Washer 3 16 4 59 ECB1833DMEVS B29 Wires Sleeve 7 8 3 60 ECB1833DMEVS B60 Strain Relief PF 1 2 1 61 ECB1833DMEVS B61 Angle Caculator Plate 1 62 ECB1833DMEVS B62 Buttom Plate 1 63 ECB1833DMEVS B30 Strain Relief M16B CSA 1 HYDRAULIC CYLINDER ASSEMBLY ECB 1833DMEVS Index No P...

Страница 25: ... D02 Front Column Sliding 1 3 ECB1833DMEVS D03 Rear Column Sliding Cover 1 4 ECB1833DMEVS D04 Gap 4 5 TS 0720131 Lock Washer 5 8 18 6 ECB1833DMEVS D06 Socket Head Cap Screw W5 8 x 2 18 7 ECB1833DMEVS D07 Socket Head Cap Screw W5 8 x 2 1 2 12 8 ECB1833DMEVS D08 Oil Distributor 1 9 ECB1833DMEVS D09 Manual Oil Lubrication Pump 1 ...

Страница 26: ...26 Horizontal Band Saw SAW FRAME ASSEMBLY ECB 1833DMEVS ...

Страница 27: ...Cover 1 10 ECB1833DMEVS E10 Flat Washer 3 16 7 11 ECB1833DMEVS E11 Round Head Machine Screw W3 16 x 3 8 3 12 ECB1833DMEVS E12 Driven Wheel Cover 1 13 ECB1833DMEVS E13 Idler Wheel Cover 1 14 891172 Blade 41x1 3x6100x3 4T 1 15 ECB1833DMEVS E15 Limit Fixed Bracket 1 16 ECB1833DMEVS E16 Limit Switch MN 5310 1 17 ECB1833DMEVS E17 Air Hydraulic Set 600 N 2 18 ECB1833DMEVS E18 Brush Wheel Cover 1 19 TS 0...

Страница 28: ...28 Horizontal Band Saw GEAR BOX ASSEMBLY ECB 1833DMEVS ...

Страница 29: ...r 1 13 BB30207 Tapper Roller Bearing 30207 2 14 BB6008 Ball Bearing 6008 1 15 ECB1833DMEVS F15 Socket Head Cap Screw W5 8 x 2 1 16 ECB1833DMEVS F16 5 8 7 17 TS 0208061 Socket Head Cap Screw W5 16 x 1 6 18 TS 0207031 Socket Head Cap Screw W1 4 x 5 8 8 19 TS 0207072 Socket Head Cap Screw W1 4 x 1 1 4 3 20 ECB1833DMEVS F20 Oil Seal 355510 1 21 TS 0561082 Hex Nut W3 4 3 22 ECB1833DMEVS F22 Double Roun...

Страница 30: ...30 Horizontal Band Saw MOVEABLE SEAT ASSEMBLY ECB 1833DMEVS ...

Страница 31: ...10 3 Way Oil Distributor 1 4 PT x 3 1 11 ECB1833DMEVS G11 Oil Pressure Meter 2 5AT 50KG 1 12 ECB1833DMEVS G12 Oil Hose Fitting 1 4 P x1 4 P 1 13 ECB1833DMEVS G13 90 deg Oil Hose Fitting 1 4 PT x 1 4 T H 2 14 ECB1833DMEVS G14 Hi Pressure Oil Hose 1 4 x 1500 x B L 1 15 ECB1833DMEVS G15 Oil Hose Fitting 1 8 PT x1 4 TH 2 16 ECB1833DMEVS B53 Oil Hose 1 4 x 1200 x B L 1 17 TS 0720091 Lock Washer W3 8 4 ...

Страница 32: ...32 Horizontal Band Saw LEFT SIDE GUIDE ASSEMBLY ECB 1833DMEVS ...

Страница 33: ...t 1 12 ECB1833DMEVS H12 Carbide Rear 1 13 ECB1833DMEVS H13 Adjustable screw 2 14 BB 6201ZZ Ball Bearing 6201 ZZ 4 15 ECB1833DMEVS H15 Flat Washer W5 16 2 16 TS 0208031 Socket Head Cap Screw W5 16 x 5 8 1 17 TS 0208102 Socket Head Cap Screw W5 16 x 2 2 18 TS 0720081 Lock Washer W5 16 1 19 TS 0209061 Socket Head Cap Screw W3 8 x 1 1 4 6 20 TS 0270041 Socket Set Screw W5 16 x 5 8 9 21 TS 0209081 Sock...

Страница 34: ...34 Horizontal Band Saw RIGHT SIDE GUIDE ASSEMBLY ECB 1833DMEVS ...

Страница 35: ...MEVS H13 Adjustable screw 2 12 BB6201ZZ Ball Bearing 6201 ZZ 4 13 ECB1833DMEVS I13 Flat Washer W5 16 3 14 TS 0208102 Socket Head Cap Screw W5 16 x 2 2 15 TS 0720091 Lock Washer W3 8 2 16 TS 0209081 Socket Head Cap Screw W3 8 x 1 3 4 2 17 ECB1833DMEVS H26 Adjusting Valve 1 4 P x 5 16 E 1 18 TS 0209061 Socket Head Cap Screw W3 8 x 1 1 4 4 19 TS 0270071 Socket Set Screw W5 16 x 3 4 4 20 ECB1833DMEVS ...

Страница 36: ...833DMEVS J03 Buttom Bracket 1 4 ECB1833DMEVS J04 Tension Knob 1 5 ECB1833DMEVS J05 Flat Washer 1 2 1 6 ECB1833DMEVS J06 Motor Support Plate 1 7 ECB1833DMEVS J07 Main Motor 7 5HP 230 460V 3Ph 4P 1 8 TS 0208081 Socket Head Cap Screw W5 16 x 1 1 2 4 9 TS 0208092 Socket Head Cap Screw W5 16 x 1 3 4 4 10 TS 0720091 Lock Washer W3 8 4 11 TS 0060051 Hex Cap Screw W3 8 x 1 4 ...

Страница 37: ...om 1 2 ECB1833DMEVS K02 Pulley Box Cover 1 3 ECB1833DMEVS K03 Lock Knob 2 4 ECB1833DMEVS K04 Flat Washer 3 16 3 5 ECB1833DMEVS I07 Socket Head Cap Screw W3 16 x 5 8 3 6 ECB1833DMEVS K06 Motor pulley 1 7 ECB1833DMEVS K07 Gear Box pulley 1 8 VB A37 V Belt A37 2 PULLEY ASSEMBLY ECB 1833DMEVS ...

Страница 38: ...EVS Index No Part No Description Size Qty 1 ECB1833DMEVS L01 Rapid Down Feed Measuring Rod 1 2 ECB1833DMEVS L02 Self Lubrication Bearing CB1220 2 3 ECB1833DMEVS L03 Contour Screw M12 x 45 1 4 TS 0051071 Hex Cap Screw W5 16 x 1 1 2 2 5 TS 0570021 Hex Nut W5 16 2 ...

Страница 39: ...04 Slider Fixed Plate 2 5 ECB1833DMEVS N05 Idler Shaft 1 6 TS 0208061 Socket Head Cap Screw W5 16 x 1 8 7 TS 0208072 Socket Head Cap Screw W5 16 x 1 1 4 4 8 ECB1833DMEVS N08 Adjustable Screw 3 9 ECB1833DMEVS N09 Socket Head Cap Screw W1 2 x 3 1 2 3 11 ECB1833DMEVS N11 Blade Tension Block 1 12 ECB1833DMEVS N12 Handle 2 13 ECB1833DMEVS N13 Shaft 1 14 ECB1833DMEVS N14 Spring Pin M6 x 40 1 15 BB51104 ...

Страница 40: ...40 Horizontal Band Saw WIRE BRUSH ASSEMBLY ECB 1833DMEVS ...

Страница 41: ... M13 Idler brush Wheel Set Index no 14 28 1 14 ECB1833DMEVS SJ12 Universal Joint SJ 12 1 15 ECB1833DMEVS M15 Bruch Wheel Bracket 1 16 ECB1833DMEVS M08 Shaft Fixed Seat 1 17 BB6001ZZ Ball Bearing 6001 ZZ 2 18 ECB1833DMEVS M18 Brush Wheel Shaft 1 19 ECB1833DMEVS M19 Brush Wheel Bracket 1 20 ECB1833DMEVS M20 Brush Wheel Cover 1 21 ECB1833DMEVS M06 Fixed Plate 1 22 ECB1833DMEVS M22 Steel Brush D85xd7x...

Страница 42: ... 1 6 ECB1833DMEVS O06 Valve Regulator Knob 1 7 ECB1833DMEVS O07 Blade Speed Knob 1 8 ECB1833DMEVS O08 Handle 1 9 ECB1833DMEVS O09 Control Panel Box 1 10 ECB1833DMEVS O10 Control Panel 1 11 ECB1833DMEVS O11 Digital Readout Monitor 1 12 ECB1833DMEVS O12 Socket Head Button Screw 7 13 ECB1833DMEVS O13 Round Head Machine Screw W1 4 x 3 4 2 14 ECB1833DMEVS O14 Flat Washer 1 15 ECB1833DMEVS O15 Lock Hand...

Страница 43: ... Oil level Gauge 1 4 ECB1833DMEVS P07 Oil Motor 1 5 ECB1833DMEVS P10 Oil Pump 1 6 ECB1833DMEVS F27 Plug 1 7 ECB1833DMEVS P03 Reduce Valve Regulator 2 8 ECB1833DMEVS P05 Check Valve 3 9 ECB1833DMEVS P04 Solenoid Valve 2 10 ECB1833DMEVS P08 Oil Circuit Board 1 11 ECB1833DMEVS P09 Check Valve 1 12 ECB1833DMEVS P12 Check Valve 1 13 ECB1833DMEVS G11 Oil Pressure Gauge 2 5AT 50KG 1 ...

Страница 44: ...44 Horizontal Band Saw ELECTRICAL BOX DIAGRAM ECB 1833DMEVS ...

Страница 45: ...10V 1 6 EHB1833DMEVS FR1 2 Overload for Coolant Pump 0 35 0 5A 230V 1 EHB1833DMEVS FR1 4 Overload for Coolant Pump 0 16 0 25A 460V 1 7 EHB1833DMEVS KM2 Magnetic Switch CU 11 110V 1 8 EHB1833DMEVS FR2 2 Overload for Hydraulic Motor 2 5 4A 230V 1 EHB1833DMEVS FR2 4 Overload for Hydraulic Motor 1 4 2A 460V 1 9 EHB1833DMEVS KT1 Timer 10Sec 110V 1 10 EHB1833DMEVS KA1 Relay MY4 110V 1 11 EHB1833DMEVS KA...

Страница 46: ...46 Horizontal Band Saw 16 0 WIRING DIAGRAM ...

Страница 47: ...47 ECB 1833DMEVS ...

Страница 48: ...48 Horizontal Band Saw ...

Страница 49: ...MP OPEN SWITCH PB1 EMERGENCY STOP PB2 BLADE START SWITCH PB3 BLADE STOP SWITCH PB4 HYDRAULIC START SWITCH PB5 ANGLE RAPID SWITCH S1 BLADE BREAK SENSOR LS3 LOWER END LIMIT SWITCH LS4 UPPER LIMIT SWITCH LS5 TABLE FORWARD LIMIT SWITCH LS6 TABLE BACKWARD LIMIT SWITCH LS7 ANGLE LIMIT SWITCH LS8 ANGLE LIMIT SWITCH LS9 RAISE HEAD LIMIT SWITCH ...

Страница 50: ...50 Horizontal Band Saw ...

Страница 51: ...51 ECB 1833DMEVS NOTES ...

Страница 52: ...52 Horizontal Band Saw ...

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