JEI DRILLING & CUTTING SOLUTIONS ABM-28 Скачать руководство пользователя страница 17 | Manualshive

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JEI DRILLING & CUTTING SOLUTIONS ABM-28 Скачать руководство пользователя страница 17

ABM-28

ABM-28

Operator’s Manual

17

Mount the milling unit in the manner shown in Figure 4.

To face the plate using the support for machining thick plates from the top,

perform the first pass with the milling unit in the lowest position (

8

, Figure 10), and

then the second pass at the indication of ‘0’ (

9

).

Before J-bevelling, prepare the plate as shown in Figure 11 using the standard

milling head. Then, replace the milling head to a special R6 or R8 milling head for

J-bevelling. During J-bevelling, the carriage must travel to the left, which will reduce

vibrations, increase life of the cutting inserts, and improve the quality of the machined

surface. When performing multiple passes, before every next pass, place the carriage

again on the right side of the plate, and increase the milling head penetration in the

workpiece. Establishing J-bevels may require several stages (Figure 11) depending on

the plate thickness. After completing every stage, lower the milling unit, mount the

support in this new position, and perform the next stage. Proceed as described until

the J-bevel is established.

Figure 11.

Sample method of J-bevelling of 20-70 mm plates

stage 2

stage 1

pass 1

pass 2

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Содержание ABM-28

Страница 1: ...iness Park Enterprise Way Burnley Lancashire UK BB12 6LT Phone 44 1706 229490 Fax 44 1706 507347 www jeiuk com e mail sales jeisolutions co uk OPERATOR S MANUAL Contents 1 GENERAL INFORMATION 2 A AB BM M 2 28 8 Auto Feed Bevelling Machine for Plate Edges ...

Страница 2: ...lacing cutting inserts 14 3 5 Replacing milling head 15 3 6 Using optional milling unit supports 16 4 WIRING DIAGRAM 18 5 SPARE AND WEARING PARTS 19 6 DECLARATION OF CONFORMITY 20 7 QUALITY CERTIFICATE 21 8 WARRANTY CARD 22 1 GENERAL INFORMATION 1 1 Application The ABM 28 bevelling machine is designed for milling edges of plates with the thickness up to 35 mm 1 38 The bevelling angle can be set co...

Страница 3: ...ipment allows for bevelling 36 70 mm 1 38 2 76 plates at the continuously set angle between 0 and 60 including facing or between 0 and 60 1 2 Technical data Voltage 220 240 V 50 60 Hz Power 1600 W Rotational speed without load 2780 rpm Protection level IP 20 Protection class class I Bevel angle 60 to 60 ß Figure 1 1211 mm 47 7 619 mm 24 4 532 mm 20 9 ...

Страница 4: ...3 Design The ABM 28 bevelling machine consists of a milling unit milling unit support guide carriage for moving the milling unit along the guide two clamps for mounting a plate and three track clamps for positioning and mounting the guide to the plate The detailed design is shown in Figure 2 guide segment supply socket for milling unit emergency switch travel direction switch speed adjusting knob ...

Страница 5: ...ABM 28 ABM 28 Operator s Manual 5 Figure 2 Machine design ...

Страница 6: ...hex wrench 1 unit 6 mm hex wrench 1 unit 8 mm hex wrench 1 unit 13 17 mm flat wrench 1 unit screwdriver for securing cutting inserts 1 unit nut spring washer round washer for mounting milling unit support 2 units Operator s Manual 1 unit 1 5 Optional equipment Name Number Milling unit support for bevelling 36 70 mm 1 42 2 76 plates at 0 to 60 including facing WSP 0518 04 00 00 0 Milling unit suppo...

Страница 7: ... area well lit clean and free of obstacles 12 Never use machine near flammable fluids or gases nor in explosive environments 13 Never use dull or damaged cutting inserts 14 Use only tools recommended by manufacturer and specified in Operator s Manual 15 Mount cutting inserts and milling head securely Remove adjusting keys and wrenches from work area before connecting plug to power socket 16 If cut...

Страница 8: ...parts replacements and maintenance only with power cord unplugged from power socket 24 Perform all repairs only in service center appointed by seller 25 If machine falls on hard surface from height is wet or has other damage that could affect technical state of machine stop operation and immediately send machine to service center for inspection WARNING Safety rules must be closely observed ...

Страница 9: ...ive bolts 1 and 2 at both ends of the guide and position the guide using track clamps in a way to align the track clamps with respective surfaces of the guide and plate Mount the track clamps using levers 3 4 5 and tighten the clamp screws by rotating the clamping rods 6 7 To adjust pressing force of track clamps depending on plate thickness use adjusting screws which can be located in one of thre...

Страница 10: ... the milling unit support on the screws 9 place the washers under the nuts 10 in order shown in Figure 3 and tighten the nuts using 13 mm flat wrench Set the lever 1 in the position from Figure 4 insert the milling unit into the support 2 and lock the bevel depth lock lever 3 If the plate is to be machined at the positive angle from the top catch the chips container on the brackets 4 Figure 4 Meth...

Страница 11: ...e the milling unit in a way to set a proper bevel angle on the pitch 6 and afterward lock the levers 4 and 5 It is recommended to start bevelling with the milling head maximally retracted especially when milling at the angle of 0 If the milling unit is inclined at a high negative angle hold its handles tightly during readjusting of the milling head penetration near the position where the milling h...

Страница 12: ...tioned as close to the current carriage position as possible When the carriage gets close to the track clamp relocate the track clamp to the other side of the carriage It is recommended to establish bevels in several passes and to not exceed 4 mm 0 16 of the milling head penetration d Figure 1 in single pass When the carriage reaches the plate end toggle the switch 5 to the opposite travel directi...

Страница 13: ...e button 8 and after removing the cause of the shutdown restart the motor using the button 6 If the carriage stops because of reaching one of the protective bolts toggle to the opposite travel direction using the switch 5 before restarting Operating with the maximum permitted load flashing of the overload lamp is allowed but the motor temperature must not exceed 85 C 185 F This type of motor can w...

Страница 14: ...he bevel depth lock lever 1 Figure 7 set the lever 2 in the position shown in the figure and remove the milling unit 3 Figure 7 Method of dismounting milling unit Unscrew the set screw in the manner shown in Figure 8 remove the insert and clean the socket Next place the rotated insert again or replace with a new one if all four edges are worn out and secure with the set screw Figure 8 Method of re...

Страница 15: ...he supply socket for milling unit Dismount the milling unit in the manner shown in Figure 7 press and hold the spindle lock button and use 5 mm hex wrench to loosen the bolt Figure 9 Then release the lock button and remove the head Mount in reverse order Figure 9 Method of replacing milling head mounting bolt spindle lock button ...

Страница 16: ... support using 4 mm hex wrench 3 and set the indicator to the thickness of the plate to be machined Position the milling unit support on the screws 4 place the washers under the nuts 1 in order shown in Figure 10 and tighten the nuts afterward To mount the support for J bevelling use 8 mm flat wrench to loosen the bolt 5 and two lock levers 6 set the body to a proper height indicated by the pitch ...

Страница 17: ...velling the carriage must travel to the left which will reduce vibrations increase life of the cutting inserts and improve the quality of the machined surface When performing multiple passes before every next pass place the carriage again on the right side of the plate and increase the milling head penetration in the workpiece Establishing J bevels may require several stages Figure 11 depending on...

Страница 18: ...ABM 28 ABM 28 Operator s Manual 18 4 WIRING DIAGRAM ...

Страница 19: ...s Manual 19 5 SPARE AND WEARING PARTS Name Number Milling head including mounting screws screwdriver and grease GLW 000013 Cutting insert BM28IS Mounting screw for inserts SRB 000296 Screwdriver for mounting screws WKT 000005 ...

Страница 20: ...cashire BB12 6LT UK declare with full responsibility that product ABM 28 Auto Feed Bevelling Machine for Plate Edges which the declaration applies to is in accordance with the following standard EN 60204 1 and satisfies safety regulations of the guidelines 2006 95 EC 2006 42 EC Burnley 01st December 2017 ___________________________ David McFadden Managing Director ...

Страница 21: ...M 28 Auto Feed Bevelling Machine for Plate Edges Serial number Electric test Type of test Result Name of tester Test with sinusoidal voltage voltage 1000 V frequency 50 Hz Date Resistance of the protective circuit Ω Signature Quality control Adjustments inspections Quality control ...

Страница 22: ...nder normal use for a period of 12 months from date of sale This warranty does not cover cutting inserts damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Date of production Serial number Date of sale Signature of seller 1 03 1 December 2017 WE RESERVE THE RIGHT TO MAKE CORRECTIONS AND MODIFICATIONS IN THIS MANUAL WITHOUT...

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