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INSTALLATION

(1) Position the center support bracket to the

instrument panel.

(2) Install and tighten the two nuts that secure

the instrument panel center support bracket to the
studs on the floor panel transmission tunnel. Tighten
the nuts to 28 N·m (250 in. lbs.).

(3) Install and tighten the two nuts that secure

the center support bracket to the studs on the instru-
ment panel. Tighten the nuts to 28 N·m (250 in. lbs.).

(4) Position the floor carpet back onto the front of

the floor panel transmission tunnel.

(5) Install the floor console onto the floor panel

transmission tunnel. Refer to Floor Console in the
Removal and Installation section of Group 23 - Body
for the procedures.

(6) Install the center bezel onto the instrument

panel. Refer to Instrument Panel Center Bezel in
the Removal and Installation section of this group for
the procedures.

(7) Reconnect the battery negative cable.

INSTRUMENT PANEL ASSEMBLY

WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS,

REFER

TO

GROUP

8M

-

PASSIVE

RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY
STEERING

WHEEL,

STEERING

COLUMN,

OR

INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.

REMOVAL

NOTE: Before starting this procedure, be certain to
turn the steering wheel until the front wheels are in
the straight-ahead position.

(1) Disconnect and isolate the battery negative

cable.

(2) Remove the trim from the left and right cowl

side inner panels. Refer to Lower A-Pillar Cowl
Trim 
in the Removal and Installation section of
Group 23 - Body for the procedures.

(3) Remove the knee blocker from the instrument

panel. Refer to Knee Blocker in the Removal and
Installation section of this group for the procedures.

(4) Remove the top cover from the instrument

panel. Refer to Instrument Panel Top Cover in the
Removal and Installation section of this group for the
procedures.

(5) Remove the center support bracket from the

instrument panel. Refer to Instrument Panel Cen-

ter Support Bracket in the Removal and Installa-
tion section of this group for the procedures.

(6) Remove the steering column from the vehicle.

Refer to Steering Column in the Removal and
Installation section of Group 19 - Steering for the
procedures.

(7) Remove the screws from the centers of the

instrument panel-to-body and the instrument panel-
to-headlamp and dash wire harness connectors near
the left cowl side inner panel and disconnect both
connectors.

(8) Remove the screw from the center of the

instrument panel-to-floor wire harness connector
near the floor panel transmission tunnel under the
instrument panel and disconnect the connector.

(9) Disconnect the two wire harness connectors

located near the instrument panel-to-floor wire har-
ness connector at the floor panel transmission tunnel
under the instrument panel.

(10) Roll down the glove box from the instrument

panel. Refer to Glove Box - Roll Down in the
Removal and Installation section of this group for the
procedures.

(11) Reach through the inboard side of the instru-

ment panel glove box opening to disconnect the two
halves of the heater-A/C system vacuum harness con-
nector.

(12) Reach under the right end of the instrument

panel to access and disconnect the two halves of the
radio antenna coaxial cable connector. On Left-Hand
Drive models only, also disengage the retainer on the
radio half of the coaxial cable from the heater-A/C
housing kick cover.

(13) Remove the temperature control cable and

blend-air door crank arm from the heater-A/C hous-
ing as a unit. Refer to Temperature Control Cable
in the Removal and Installation section of Group 24 -
Heating and Air Conditioning for the procedures.

(14) Loosen the right and left instrument panel

cowl side roll down screws about 6 mm (0.25 inch)
(Fig. 23).

(15) Remove the four screws and two nuts that

secure the top of the instrument panel to the top of
the dash panel near the base of the windshield.

(16) With the aid of an assistant, lift the top of the

instrument panel assembly off of the two dash panel
studs. Then pull the lower instrument panel rear-
ward to clear the cowl side roll down screws.

(17) Remove the instrument panel assembly from

the vehicle.

INSTALLATION

(1) With the aid of an assistant, position the

instrument panel assembly onto the cowl side roll
down screws and the dash panel studs in the vehicle.

8E - 26

INSTRUMENT PANEL SYSTEMS

XJ

REMOVAL AND INSTALLATION (Continued)

Содержание XJ

Страница 1: ...fea tures use and operation of all of the instrument panel components and systems This group is responsible for covering service infor mation for the vehicle instrument panel systems However complete...

Страница 2: ...a bus network for control of all gauges and many of the indicator lamps These clus ters also incorporate a digital Vacuum Fluorescent Display VFD for the odometer trip odometer display functions Some...

Страница 3: ...mp four wheel drive indicator lamps headlamp high beam indicator lamp low washer fluid warning lamp and turn signal indicator lamps are hard wired The seat belt reminder lamp is controlled by the inst...

Страница 4: ...right cowl side panel below the instrument panel in the passenger compartment The cigar lighter relay is a International Standards Organization ISO relay Relays conforming to the ISO specifications ha...

Страница 5: ...uired 7 Turn the ignition switch to the Off position Disconnect and isolate the battery negative cable Install the instrument cluster Connect the battery negative cable Turn the ignition switch to the...

Страница 6: ...here addresses an inoperative Anti lock Brake System ABS lamp condition If the ABS lamp stays on with the ignition switch in the On position or comes on and stays on while driving refer to Antilock B...

Страница 7: ...Fig 1 Low Line Instrument Cluster Actuator Test XJ INSTRUMENT PANEL SYSTEMS 8E 7 DIAGNOSIS AND TESTING Continued...

Страница 8: ...Fig 2 High Line Instrument Cluster Actuator Test 8E 8 INSTRUMENT PANEL SYSTEMS XJ DIAGNOSIS AND TESTING Continued...

Страница 9: ...ition switch to the Off position Remove the instrument cluster Check for continuity between the red brake warning indicator driver cir cuit cavity of the instrument cluster wire harness connector A an...

Страница 10: ...ood ground The part time four wheel drive indicator lamp should light If OK replace the faulty transfer case switch If not OK go to Step 5 5 Turn the ignition switch to the Off position Disconnect and...

Страница 11: ...p locate a short or open in the indicator lamp circuit For complete circuit diagrams refer to Instrument Cluster in the Contents of Group 8W Wiring Diagrams 1 Disconnect and isolate the battery negati...

Страница 12: ...rminal 30 in the ener gized position This terminal supplies battery voltage to the cigar lighter when the relay is energized by the ignition switch There should be continuity between the junction bloc...

Страница 13: ...column opening cover to the lower instrument panel reinforcement Fig 4 4 Using a trim stick or another suitable wide flat bladed tool gently pry the upper edge of the steering column opening cover jus...

Страница 14: ...EMS BEFORE ATTEMPTING ANY STEERING WHEEL STEERING COLUMN OR INSTRUMENT PANEL COMPONENT DIAGNOSIS OR SERVICE FAILURE TO TAKE THE PROPER PRE CAUTIONS COULD RESULT IN ACCIDENTAL AIR BAG DEPLOYMENT AND PO...

Страница 15: ...to Instrument Panel Center Bezel in the Removal and Installation section of this group for the procedures 6 Reconnect the battery negative cable CIGAR LIGHTER RELAY WARNING ON VEHICLES EQUIPPED WITH A...

Страница 16: ...emoval and Installation section of this group for the procedures 3 Remove the center bezel from the instrument panel Refer to Instrument Panel Center Bezel in the Removal and Installation section of t...

Страница 17: ...cable 2 Remove the knee blocker from the instrument panel Refer to Knee Blocker in the Removal and Installation section of this group for the procedures 3 Pull the headlamp switch control knob out to...

Страница 18: ...5 Reconnect the battery negative cable INSTRUMENT CLUSTER COMPONENTS Some of the components for the instrument cluster used in this vehicle are serviced individually The serviced components include th...

Страница 19: ...e the instrument cluster from the instru ment panel Refer to Instrument Cluster in the Removal and Installation section of this group for the procedures 3 Remove the cluster lens from the cluster hous...

Страница 20: ...Always use the correct bulb size and type for replacement An incorrect bulb size or type may overheat and cause damage to the instrument cluster the electronic circuit board and or the gauges 1 Inser...

Страница 21: ...ES EQUIPPED WITH AIR BAGS REFER TO GROUP 8M PASSIVE RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY STEERING WHEEL STEERING COLUMN OR INSTRUMENT PANEL COMPONENT DIAGNOSIS OR SERVICE FAILURE TO TAKE THE PROPER...

Страница 22: ...ve box hinge to the instrument panel lower glove box opening reinforcement Fig 17 3 Release the glove box latch 4 Remove the glove box from the instrument panel INSTALLATION 1 Position the glove box t...

Страница 23: ...of the glove box latch lock cylinder bore INSTALLATION GLOVE BOX HINGE BIN INNER DOOR AND LATCH 1 Position the inner glove box door unit onto the outer glove box door 2 Install and tighten the seven s...

Страница 24: ...ion section of Group 8M Passive Restraint Systems for the pro cedures 4 Close the glove box 5 Reconnect the battery negative cable INSTRUMENT PANEL END CAP WARNING ON VEHICLES EQUIPPED WITH AIR BAGS R...

Страница 25: ...nel Top Cover in the Removal and Installation section of this group for the procedures 5 Roll up the glove box into the instrument panel Refer to Glove Box Roll Down in the Removal and Installation se...

Страница 26: ...steering column from the vehicle Refer to Steering Column in the Removal and Installation section of Group 19 Steering for the procedures 7 Remove the screws from the centers of the instrument panel...

Страница 27: ...al and Installation section of this group for the procedures 8 Reconnect the two wire harness connectors located near the instrument panel to floor wire har ness connector at the floor panel transmiss...

Страница 28: ...f this group for the procedures 15 Install the trim onto the left and right cowl side inner panels Refer to Lower A Pillar Cowl Trim in the Removal and Installation section of Group 23 Body for the pr...

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