JCI
24/7 Parts Number 888-474-0115
© 2007 JCI
JCI KODIAK CRUSHERS
crushing chamber for service work. Never rely on hydraulic pressure to keep the upper frame raised.
You could be crushed and killed if the upper frame lowers unexpectedly.
• Always stop the crusher immediately if any gauges show abnormal readings, or if there is a sudden
obvious change in operation. Be alert for noises that might indicate trouble.
• Inspect, lubricate, maintain and repair the crusher in accordance with the instructions contained in
this manual and any additional manuals or documentation provided with the crusher.
• Inspect all warning signs and caution decals. If they become torn or not readable contact your local
dealer or Johnson Crushers International for replacement.
• On portable plants be sure that the trailer is properly blocked and level. All blocking must be suit-
able to support the trailer dead load weight plus the crusher impact live loading.
• Before starting the crusher visually check the tramp iron and clamp cylinder pressure gauges on the
hydraulic manifold. Both pressures should range from 2700 psi to 3000 psi. Occasionally check the
system pressure gauge with the hydraulic pump motor running. This pressure shall not exceed 3000
psi.
• Avoid stopping the crusher with material inside the crushing chamber. In the event that the crushing
chamber is full of rock use the hydraulic clearing feature. Always inspect the crushing chamber and
U-seat after a clear for loose or jammed rock.
• Do not adjust the close side setting smaller than the recommended minimum setting for your mantle
and bowl liner combination.
• An oil flow meter has been provided as a safety device to protect the crusher components in the
event of a lubrication system failure. Should the flow meter detect a flow of oil less than its preset
value, the electrical panel will activate the warning horn alerting crusher operators that the machine
needs to be shut down immediately to prevent permanent damage to crusher components. In addi-
tion, it is strongly suggested that the control circuit be wired such that, when the warning system is
activated, the feed device feeding the crusher is shut down. The crusher should be shut down imme-
diately after the rock has cleared the crushing chamber (less than 10 seconds).Wear your hard hat at
all times.
• Stop the crusher, lock out power, and tag controls:
1.Before performing any lubrication, maintenance, adjustments, or repairs.
2.Before removing any spilled materials.
3.Before clearing jams or working on the crusher.
4.Whenever any unusual noises or sudden changes in operation are noticed.
• Refer to the JCI Operation Manual for screen safety information. If your copy of the manual is miss-
ing, please contact your local JCI dealer or the JCI Parts Department for a replacement copy.Read
your Operation Manual for your screen. Be sure that you fully understand all phases of screen opera-
tion. A careful and well-trained operator is the best insurance against an accident.
Additional Counterweights available to purchase:
Содержание C070417
Страница 9: ...JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 1 7 6 07 Rev C REFERENCE 406000 Final Assembly ...
Страница 11: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 3 7 6 07 Rev C REFERENCE 406001 Lower Assembly ...
Страница 12: ...REFERENCE 406001 7 6 07 Rev C Lower Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 4 ...
Страница 15: ...6A 10 6 09 Rev G REF 406020 Baseframe with V Seat Liner ...
Страница 16: ...REF 406020 10 6 09 Rev G Baseframe with V Seat Liner 6B ...
Страница 18: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 7 7 6 07 Rev A REFERENCE 546467 Pin Clutch Assembly ...
Страница 20: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 9 7 6 07 Rev A REFERENCE 406192 Wedge Plate Assembly ...
Страница 21: ...REFERENCE 406192 7 6 07 Rev A Wedge Plate Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 10 ...
Страница 24: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 13 7 6 07 Rev A REFERENCE 406040 Cone Assembly ...
Страница 26: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 15 7 6 07 Rev 0 REFERENCE 406073 Pinion Assembly ...
Страница 28: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 17 7 6 07 Rev B REFERENCE 406030 Upper Assembly ...
Страница 29: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 18 ...
Страница 30: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 19 ...
Страница 31: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 20 ...
Страница 32: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 21 ...
Страница 33: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 22 ...
Страница 34: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 23 ...
Страница 38: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 27 7 6 07 Rev B REFERENCE 406094 TIR Assembly ...
Страница 39: ...REFERENCE 406094 7 6 07 Rev B TIR Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 28 ...
Страница 41: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 30 7 6 07 Rev 0 REFERENCE 406118 Decal Location JCI K200 ...
Страница 42: ...REFERENCE 406118 7 6 07 Rev 0 Decal Location JCI K200 JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 31 ...
Страница 45: ...JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 34 7 6 07 Rev A REFERENCE 406137 Remote Control Panel ...
Страница 46: ...REFERENCE 406137 7 6 07 Rev A Remote Control Panel JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 35 ...
Страница 47: ...REFERENCE 406137 7 6 07 Rev A Remote Control Panel JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 36 ...
Страница 48: ...REFERENCE 406137 7 6 07 Rev A Remote Control Panel JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 37 ...
Страница 49: ...REFERENCE 406137 7 6 07 Rev A Remote Control Panel JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 38 ...
Страница 53: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 42 7 6 07 Rev 0 REFERENCE 406202 Electrical Schematic ...
Страница 54: ...REFERENCE 406202 7 6 07 Rev 0 Electrical Schematic JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 43 ...
Страница 55: ...REFERENCE 406202 7 6 07 Rev 0 Electrical Schematic JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 44 ...
Страница 56: ...REFERENCE 406202 7 6 07 Rev 0 Electrical Schematic JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 45 ...
Страница 68: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 57 7 6 07 Rev 0 REFERENCE 406203 Electrical Panel HPU ...
Страница 69: ...REFERENCE 406203 7 6 07 Rev 0 Electrical Panel HPU JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 58 ...
Страница 70: ...REFERENCE 406203 7 6 07 Rev 0 Electrical Panel HPU JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 59 ...
Страница 73: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 62 7 6 07 Rev E REFERENCE 406058 External Lube Assembly W Res ...
Страница 74: ...REFERENCE 406058 7 6 07 Rev E External Lube Assembly W Res JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 63 ...
Страница 75: ...REFERENCE 406058 7 6 07 Rev E External Lube Assembly W Res JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 64 ...
Страница 76: ...REFERENCE 406058 7 6 07 Rev E External Lube Assembly W Res JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 65 ...
Страница 81: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 70 7 6 07 Rev B REFERENCE 406082 JBOX Lube Assembly ...
Страница 84: ...REFERENCE 406146 7 6 07 Rev 0 Lube Cable Assembly JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 73 ...