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 03 - Attachments, Couplings and Load Handling

 00 - Attachments

 00 - General

03 - 3

9823/0650-1

03 - 3

00 - General

Introduction 

......................................................

 03-3

Health and Safety 

...........................................

 03-4

Introduction

A wide range of optional attachments are available

to increase the versatility of your machine. Only JCB

approved  attachments  are  recommended  for  use

with your machine. Consult your JCB Distributor for

the full list of approved attachments available.

Some  attachments  are  supplied  complete  with

instructions  on  safety,  installing  and  removing,

operation  and  maintenance.  Read  and  fully

understand the information before fitting, using and

servicing the attachment. If there is anything you do

not understand, ask your JCB Distributor.

Before  using  any  attachment,  read  Working  With

The Machine in the Operator Manual and consider

how  the  attachment  is  going  to  affect  operational

safety.  With  the  attachment  installed,  there  may

be  changes  in  the  machine's  centre  of  gravity  or

overall dimensions. This could have an effect on, for

example, machine stability, the gradients on which it

is safe to operate or the safe distance from power

lines.

Practice using attachments off the job before working

with them for the first time.

JCB  attachments  are  designed  and  manufactured

specifically to suit the machine's hydraulic system,

mounting arrangements and safe load requirements.

Attachments  which  are  not  designed  for  use  with

this machine may cause damage and create safety

hazards for which JCB cannot be held responsible.

In  addition  the  machine's  warranty  and  any  other

legislative compliance may be affected by the use of

non JCB approved attachments.

If your machine needs the hydraulic system adapting

to  facilitate  the  use  of  auxiliary  attachments,  you

must consult your distributor. Only suitably qualified

personnel must reroute hydraulic hoses.

All  optional  attachments  will  have  limits  on  their

operation. i.e. lifting capacity, speeds, hydraulic flow

rates,  etc.  Always  check  in  the  literature  supplied

with the attachment or in the Specification section of

this manual. Some specification limits may also be

displayed on the attachments Data/Rating Plate.

Important: Do not operate or work with attachments

until the machine hydraulic oil has reached its normal

working temperature.

Содержание 432ZX PLUS

Страница 1: ...l You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain it Do not operate the machine without an Operato...

Страница 2: ...9823 0650 1 Notes Find manuals at https best manuals com...

Страница 3: ...VICE MANUAL Volume 1 432ZX PLUS EN 9823 0650 SERVICE MANUAL Volume 2 432ZX PLUS EN 9823 0650 SERVICE MANUAL Volume 3 432ZX PLUS EN 9823 0650 SERVICE MANUAL Volume 4 432ZX PLUS EN 9823 0650 Find manual...

Страница 4: ...Notes 9823 0650 1 Find manuals at https best manuals com...

Страница 5: ...ting Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessment 01 11 01 03 27 Maintenance Positions 01 12 01 06 About this Manual 01 06 03 Model and Serial Number 01 17 01 06 06 Using the Ma...

Страница 6: ...9823 0650 1 2018 04 05 Acronyms Glossary PIL Parts Identification List Find manuals at https best manuals com...

Страница 7: ...y Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessme...

Страница 8: ...Notes 01 2 9823 0650 1 01 2 Find manuals at https best manuals com...

Страница 9: ...ial hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the...

Страница 10: ...dous situation which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury The si...

Страница 11: ...e of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Ph...

Страница 12: ...lic Pressure Hydraulic fluid at system pressure can injure you Before connecting or removing any hydraulic hose residual hydraulic pressure trapped in the service hose line must be vented Make sure th...

Страница 13: ...composition e g charring is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater tha...

Страница 14: ...y kill you or bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install an exhaust extractor If you begin to feel dro...

Страница 15: ...ee clearly Modification of the machine s configuration by the user e g the fitting of large and non approved attachments may result in a restriction of the machine visibility Hands and Feet Keep your...

Страница 16: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Страница 17: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Страница 18: ...2 A A Lift arm lowered 1 If necessary empty the shovel 2 Make sure that the machine is parked correctly in the straight ahead position on solid level ground 3 Lower the lift arm and put the attachmen...

Страница 19: ...age position 9 Put a maintenance strut in position around the ram on one side of the machine and lock the strut in position with the strap 10 Put the other maintenance strut in position around the ram...

Страница 20: ...on solid level ground To prevent anyone starting the engine remove the ignition key Disconnect the battery by means of the battery isolator if installed when you are not using electrical power If you...

Страница 21: ...chine 06 About this Manual 01 15 9823 0650 1 01 15 06 About this Manual Contents Page No 01 06 03 Model and Serial Number 01 17 01 06 06 Using the Manual 01 18 01 06 09 Left Hand Side Right Hand Side...

Страница 22: ...Notes 01 16 9823 0650 1 01 16...

Страница 23: ...ual 03 Model and Serial Number 01 17 9823 0650 1 01 17 03 Model and Serial Number Introduction This manual provides information for the following model s in the JCB machine range Model From To 2609501...

Страница 24: ...information is for which variant Make sure you use the correct information Diagnostics Information in this manual can help you diagnose machine faults Before attempting to diagnose possible faults ch...

Страница 25: ...09 Left Hand Side Right Hand Side 01 19 9823 0650 1 01 19 09 Left Hand Side Right Hand Side Introduction In this manual left and right mean your left and right when you are seated correctly in the mac...

Страница 26: ...01 Machine 09 Description 01 20 9823 0650 1 01 20 09 Description Contents Page No 01 09 12 Main Component Locations 01 21 01 09 15 Service Point Locations 01 22...

Страница 27: ...21 9823 0650 1 01 21 12 Main Component Locations Introduction Figure 6 A Front work lights B Rear work lights C Exhaust stack D Rain cap air filter system Pre air cleaner E Engine cover F Rear grille...

Страница 28: ...Locations 01 22 9823 0650 1 01 22 15 Service Point Locations Introduction Figure 7 D E F B A G C A Coolant filler cap B Coolant expansion tank C Fuel filler cap D Engine oil filter E Transmission dips...

Страница 29: ...iption 15 Service Point Locations 01 23 9823 0650 1 01 23 Figure 8 A A Engine oil drain plug Figure 9 A B A Battery B Battery Isolator Figure 10 A Hydraulic tank filler B Fuel filter C Water separator...

Страница 30: ...23 0650 1 01 24 Figure 11 B A C D A Access panel B Fuel tank C Drain plug D Strainer Figure 12 A B D C A Access panel B Hydraulic tank C Drain plug D Strainer Figure 13 A A Radiator Figure 14 A A Hydr...

Страница 31: ...01 Machine 33 Cleaning 01 25 9823 0650 1 01 25 33 Cleaning Contents Page No 01 33 00 General 01 27...

Страница 32: ...Notes 01 26 9823 0650 1 01 26...

Страница 33: ...ender the machine inoperable Remove dirt using a brush or damp cloth Clean the product with water and or steam Do not let mud debris etc to collect on the product Before you do any service procedures...

Страница 34: ...aim the water jet directly at bearings oil seals or the engine air induction system Use a low pressure water jet and brush to remove dried mud or dirt Use a pressure washer to remove soft dirt and oi...

Страница 35: ...3 03 Attachments Couplings and Load Handling Contents Page No 03 00 Attachments 03 00 00 General 03 3 03 09 Lift Arm Quickhitch 03 09 00 General 03 7 03 09 06 Hydraulic Quickhitch 03 8 03 30 Shovel 03...

Страница 36: ...Notes 9823 0650 1 2018 04 03...

Страница 37: ...03 Attachments Couplings and Load Handling 00 Attachments 03 1 9823 0650 1 03 1 00 Attachments Contents Page No 03 00 00 General 03 3...

Страница 38: ...Notes 03 2 9823 0650 1 03 2...

Страница 39: ...ients on which it is safe to operate or the safe distance from power lines Practice using attachments off the job before working with them for the first time JCB attachments are designed and manufactu...

Страница 40: ...r s Manual do not install it use it or remove it until you have obtained read and understood the pertinent information Install attachments only on the machines for which they were designed WARNING Loa...

Страница 41: ...03 Attachments Couplings and Load Handling 09 Lift Arm Quickhitch 03 5 9823 0650 1 03 5 09 Lift Arm Quickhitch Contents Page No 03 09 00 General 03 7 03 09 06 Hydraulic Quickhitch 03 8...

Страница 42: ...Notes 03 6 9823 0650 1 03 6...

Страница 43: ...buckets shovels and other attachments on the machine Quickhitches do not normally have a specific function themselves in that they do not carry out handling or digging operations but when installed o...

Страница 44: ...d For more information on the servo control lever and the auxiliary controls A Quickhitch isolator valve is installed on all machines This valve can be used to hydraulically operate the locking pins t...

Страница 45: ...03 Attachments Couplings and Load Handling 30 Shovel 03 9 9823 0650 1 03 9 30 Shovel Contents Page No 03 30 00 General 03 11...

Страница 46: ...Notes 03 10 9823 0650 1 03 10...

Страница 47: ...ctly mounted on to a lift arm assembly or mounted to the lift arm via a quickhitch assembly There are a vast amount and size of shovels used for numerous applications A shovel can be used to scoop up...

Страница 48: ...hments Couplings and Load Handling 30 Shovel 00 General 03 12 9823 0650 1 03 12 Health and Safety CAUTION This component is heavy It must only be removed or handled using a suitable lifting method and...

Страница 49: ...gulations Remove 1 Make the machine safe with the lift arm lowered Refer to PIL 01 03 27 2 Remove the bolt x2 washer x2 from the pivot pin that attaches the shovel and the shovel lever 3 Remove the bo...

Страница 50: ...plings and Load Handling 30 Shovel 00 General 03 14 9823 0650 1 03 14 Figure 17 A B F H D B E G G J C F H K E G G J C A Shovel B Z bar linkage C Loader arm D Bolt 1 E Washer F Pivot pin G Seal H Beari...

Страница 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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