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 01 - Machine

 03 - Safety

 09 - General Safety

01 - 5

9823/0650-1

01 - 5

09 - General Safety
Introduction

Training

To operate the machine safely you must know the

machine and have the skill to use it. You must abide

by  all  relevant  laws,  health  and  safety  regulations

that apply to the country you are operating in. The

operator's manual instructs you on the machine, its

controls  and  its  safe  operation;  it  is  not  a  training

manual. Ensure that you receive the correct training

before operating any machinery. Failing to do so will

result in incorrect operation of the machine and you

will be putting yourself and others at risk. In some

markets, and for work on certain jobsites, you may

be required to have been trained and assessed in

accordance with an operator competence scheme.

Make sure that you and your machine comply with

relevant local laws and jobsite requirements – it is

your responsibility.

Care and Alertness

All the time you are working with or on the machine,

take care and stay alert. Always be careful. Always

be alert for hazards.

Clothing

You  can  be  injured  if  you  do  not  wear  the  correct

clothing.  Loose  clothing  can  get  caught  in  the

machinery.  Keep  cuffs  fastened.  Do  not  wear  a

necktie or scarf. Keep long hair restrained. Remove

rings, watches and personal jewellery.

Alcohol and Drugs

It is extremely dangerous to operate machinery when

under  the  influence  of  alcohol  or  drugs.  Do  not

consume  alcoholic  drinks  or  take  drugs  before  or

while  operating  the  machine  or  attachments.  Be

aware of medicines which can cause drowsiness.

Feeling Unwell

Do  not  attempt  to  operate  the  machine  if  you  are

feeling unwell. By doing so you could be a danger to

yourself and those you work with.

Mobile Phones

Switch  off  your  mobile  phone  before  entering  an

area with a potentially explosive atmosphere. Sparks

in  such  an  area  could  cause  an  explosion  or  fire

resulting in death or serious injury.
Switch off and do not use your mobile phone when

refuelling the machine.

Lifting Equipment

You can be injured if you use incorrect or faulty lifting

equipment. You must identify the weight of the item to

be lifted then choose lifting equipment that is strong

enough and suitable for the job. Make sure that lifting

equipment is in good condition and complies with all

local regulations.

Raised Equipment

Never walk or work under raised equipment unless

it is supported by a mechanical device. Equipment

which is supported only by a hydraulic device can

drop  and  injure  you  if  the  hydraulic  system  fails

or  if  the  control  is  operated  (even  with  the  engine

stopped).
Make sure that no-one goes near the machine while

you install or remove the mechanical device.

Raised Machine

Never  position  yourself  or  any  part  of  your  body

under  a  raised  machine  which  is  not  correctly

supported. If the machine moves unexpectedly you

could become trapped and suffer serious injury or be

killed.

Lightning

Lightning can kill you. Do not use the machine if there

is lightning in your area.

Machine Modifications

This  machine  is  manufactured  in  compliance  with

prevailing  legislative  requirements.  It  must  not  be

altered in any way which could affect or invalidate its

compliance. For advice consult your JCB dealer.

Содержание 432ZX PLUS

Страница 1: ...l You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain it Do not operate the machine without an Operato...

Страница 2: ...9823 0650 1 Notes Find manuals at https best manuals com...

Страница 3: ...VICE MANUAL Volume 1 432ZX PLUS EN 9823 0650 SERVICE MANUAL Volume 2 432ZX PLUS EN 9823 0650 SERVICE MANUAL Volume 3 432ZX PLUS EN 9823 0650 SERVICE MANUAL Volume 4 432ZX PLUS EN 9823 0650 Find manual...

Страница 4: ...Notes 9823 0650 1 Find manuals at https best manuals com...

Страница 5: ...ting Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessment 01 11 01 03 27 Maintenance Positions 01 12 01 06 About this Manual 01 06 03 Model and Serial Number 01 17 01 06 06 Using the Ma...

Страница 6: ...9823 0650 1 2018 04 05 Acronyms Glossary PIL Parts Identification List Find manuals at https best manuals com...

Страница 7: ...y Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessme...

Страница 8: ...Notes 01 2 9823 0650 1 01 2 Find manuals at https best manuals com...

Страница 9: ...ial hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the...

Страница 10: ...dous situation which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury The si...

Страница 11: ...e of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Ph...

Страница 12: ...lic Pressure Hydraulic fluid at system pressure can injure you Before connecting or removing any hydraulic hose residual hydraulic pressure trapped in the service hose line must be vented Make sure th...

Страница 13: ...composition e g charring is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater tha...

Страница 14: ...y kill you or bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install an exhaust extractor If you begin to feel dro...

Страница 15: ...ee clearly Modification of the machine s configuration by the user e g the fitting of large and non approved attachments may result in a restriction of the machine visibility Hands and Feet Keep your...

Страница 16: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Страница 17: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Страница 18: ...2 A A Lift arm lowered 1 If necessary empty the shovel 2 Make sure that the machine is parked correctly in the straight ahead position on solid level ground 3 Lower the lift arm and put the attachmen...

Страница 19: ...age position 9 Put a maintenance strut in position around the ram on one side of the machine and lock the strut in position with the strap 10 Put the other maintenance strut in position around the ram...

Страница 20: ...on solid level ground To prevent anyone starting the engine remove the ignition key Disconnect the battery by means of the battery isolator if installed when you are not using electrical power If you...

Страница 21: ...chine 06 About this Manual 01 15 9823 0650 1 01 15 06 About this Manual Contents Page No 01 06 03 Model and Serial Number 01 17 01 06 06 Using the Manual 01 18 01 06 09 Left Hand Side Right Hand Side...

Страница 22: ...Notes 01 16 9823 0650 1 01 16...

Страница 23: ...ual 03 Model and Serial Number 01 17 9823 0650 1 01 17 03 Model and Serial Number Introduction This manual provides information for the following model s in the JCB machine range Model From To 2609501...

Страница 24: ...information is for which variant Make sure you use the correct information Diagnostics Information in this manual can help you diagnose machine faults Before attempting to diagnose possible faults ch...

Страница 25: ...09 Left Hand Side Right Hand Side 01 19 9823 0650 1 01 19 09 Left Hand Side Right Hand Side Introduction In this manual left and right mean your left and right when you are seated correctly in the mac...

Страница 26: ...01 Machine 09 Description 01 20 9823 0650 1 01 20 09 Description Contents Page No 01 09 12 Main Component Locations 01 21 01 09 15 Service Point Locations 01 22...

Страница 27: ...21 9823 0650 1 01 21 12 Main Component Locations Introduction Figure 6 A Front work lights B Rear work lights C Exhaust stack D Rain cap air filter system Pre air cleaner E Engine cover F Rear grille...

Страница 28: ...Locations 01 22 9823 0650 1 01 22 15 Service Point Locations Introduction Figure 7 D E F B A G C A Coolant filler cap B Coolant expansion tank C Fuel filler cap D Engine oil filter E Transmission dips...

Страница 29: ...iption 15 Service Point Locations 01 23 9823 0650 1 01 23 Figure 8 A A Engine oil drain plug Figure 9 A B A Battery B Battery Isolator Figure 10 A Hydraulic tank filler B Fuel filter C Water separator...

Страница 30: ...23 0650 1 01 24 Figure 11 B A C D A Access panel B Fuel tank C Drain plug D Strainer Figure 12 A B D C A Access panel B Hydraulic tank C Drain plug D Strainer Figure 13 A A Radiator Figure 14 A A Hydr...

Страница 31: ...01 Machine 33 Cleaning 01 25 9823 0650 1 01 25 33 Cleaning Contents Page No 01 33 00 General 01 27...

Страница 32: ...Notes 01 26 9823 0650 1 01 26...

Страница 33: ...ender the machine inoperable Remove dirt using a brush or damp cloth Clean the product with water and or steam Do not let mud debris etc to collect on the product Before you do any service procedures...

Страница 34: ...aim the water jet directly at bearings oil seals or the engine air induction system Use a low pressure water jet and brush to remove dried mud or dirt Use a pressure washer to remove soft dirt and oi...

Страница 35: ...3 03 Attachments Couplings and Load Handling Contents Page No 03 00 Attachments 03 00 00 General 03 3 03 09 Lift Arm Quickhitch 03 09 00 General 03 7 03 09 06 Hydraulic Quickhitch 03 8 03 30 Shovel 03...

Страница 36: ...Notes 9823 0650 1 2018 04 03...

Страница 37: ...03 Attachments Couplings and Load Handling 00 Attachments 03 1 9823 0650 1 03 1 00 Attachments Contents Page No 03 00 00 General 03 3...

Страница 38: ...Notes 03 2 9823 0650 1 03 2...

Страница 39: ...ients on which it is safe to operate or the safe distance from power lines Practice using attachments off the job before working with them for the first time JCB attachments are designed and manufactu...

Страница 40: ...r s Manual do not install it use it or remove it until you have obtained read and understood the pertinent information Install attachments only on the machines for which they were designed WARNING Loa...

Страница 41: ...03 Attachments Couplings and Load Handling 09 Lift Arm Quickhitch 03 5 9823 0650 1 03 5 09 Lift Arm Quickhitch Contents Page No 03 09 00 General 03 7 03 09 06 Hydraulic Quickhitch 03 8...

Страница 42: ...Notes 03 6 9823 0650 1 03 6...

Страница 43: ...buckets shovels and other attachments on the machine Quickhitches do not normally have a specific function themselves in that they do not carry out handling or digging operations but when installed o...

Страница 44: ...d For more information on the servo control lever and the auxiliary controls A Quickhitch isolator valve is installed on all machines This valve can be used to hydraulically operate the locking pins t...

Страница 45: ...03 Attachments Couplings and Load Handling 30 Shovel 03 9 9823 0650 1 03 9 30 Shovel Contents Page No 03 30 00 General 03 11...

Страница 46: ...Notes 03 10 9823 0650 1 03 10...

Страница 47: ...ctly mounted on to a lift arm assembly or mounted to the lift arm via a quickhitch assembly There are a vast amount and size of shovels used for numerous applications A shovel can be used to scoop up...

Страница 48: ...hments Couplings and Load Handling 30 Shovel 00 General 03 12 9823 0650 1 03 12 Health and Safety CAUTION This component is heavy It must only be removed or handled using a suitable lifting method and...

Страница 49: ...gulations Remove 1 Make the machine safe with the lift arm lowered Refer to PIL 01 03 27 2 Remove the bolt x2 washer x2 from the pivot pin that attaches the shovel and the shovel lever 3 Remove the bo...

Страница 50: ...plings and Load Handling 30 Shovel 00 General 03 14 9823 0650 1 03 14 Figure 17 A B F H D B E G G J C F H K E G G J C A Shovel B Z bar linkage C Loader arm D Bolt 1 E Washer F Pivot pin G Seal H Beari...

Страница 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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