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 01 - Machine

 03 - Safety

 24 - Risk Assessment

01 - 11

9823/0650-1

01 - 11

24 - Risk Assessment
Introduction

It is the responsibility of the competent people that

plan the work and operate the machine to make a

judgement about the safe use of the machine, they

must take into account the specific application and

conditions of use at the time.

It is essential that a risk assessment of the work to be

done is completed and that the operator obeys any

safety precautions that the assessment identifies.

If you are unsure of the suitability of the machine for

a specific task, contact your JCB dealer who will be

pleased to advise you.

The  following  considerations  are  intended  as

suggestions of some of the factors to be taken into

account  when  a  risk  assessment  is  made.  Other

factors may need to be considered.

A good risk assessment depends on the training and

experience of the operator. Do not put your life or the

lives of others at risk.

Personnel

Are  all  persons  who  will  take  part  in  the

operation sufficiently trained, experienced and

competent? Are they fit and sufficiently rested?

A sick or tired operator is a dangerous operator.

Is  supervision  needed?  Is  the  supervisor

sufficiently trained and experienced?

As  well  as  the  machine  operator,  are  any

assistants or lookouts needed?

The Machine

Is it in good working order?

Have any reported defects been corrected?

Have the daily checks been carried out?

Are the tyres still  at the  correct  pressure and

in good condition and is there sufficient fuel to

complete the job (if applicable)?

The Load

How heavy is it? Is it within the capabilities of

the machine?

How bulky is it? The greater the surface area,

the more affected it will be by wind speeds.

Is  it  an  awkward  shape?  How  is  the  weight

distributed? Uneven loads are more difficult to

handle.

Is there a possibility of the load shifting while

being moved?

Loading/Unloading Area

Is it level? Any slope of more than 2.5% (1 in

40) must be carefully considered.

Is more than one direction of approach to the

load  possible?  Approaching  across  the  slope

must be avoided, if possible.

Is the ground solid? Will it support the weight of

the machine when loaded?

How  rough  is  the  ground?  Are  there  any

sharp projections which could cause damage,

particularly to the tyres?

Are there any obstacles or hazards in the area,

for  example,  debris,  excavations,  manhole

covers, power lines?

Is the space sufficient for safe manoeuvring?

Are any other machines or persons likely to be

in or to enter the area while operations are in

progress?

The Route to be Travelled

How solid is the ground, will it provide sufficient

traction and braking? Soft ground will affect the

stability of the machine and this must be taken

into account.

How  steep  are  any  slopes,  up/down/across?

A  cross  slope  is  particularly  hazardous,  is  it

possible to detour to avoid them?

Weather

How windy is it? High wind will adversely affect

the stability of a loaded machine, particularly if

the load is bulky.

Is  it  raining  or  is  rain  likely?  The  ground  that

was  solid  and  smooth  when  dry  will  become

uneven and slippery when wet, and it will not

give the same conditions for traction, steering

or braking.

Содержание 432ZX PLUS

Страница 1: ...l You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain it Do not operate the machine without an Operato...

Страница 2: ...9823 0650 1 Notes Find manuals at https best manuals com...

Страница 3: ...VICE MANUAL Volume 1 432ZX PLUS EN 9823 0650 SERVICE MANUAL Volume 2 432ZX PLUS EN 9823 0650 SERVICE MANUAL Volume 3 432ZX PLUS EN 9823 0650 SERVICE MANUAL Volume 4 432ZX PLUS EN 9823 0650 Find manual...

Страница 4: ...Notes 9823 0650 1 Find manuals at https best manuals com...

Страница 5: ...ting Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessment 01 11 01 03 27 Maintenance Positions 01 12 01 06 About this Manual 01 06 03 Model and Serial Number 01 17 01 06 06 Using the Ma...

Страница 6: ...9823 0650 1 2018 04 05 Acronyms Glossary PIL Parts Identification List Find manuals at https best manuals com...

Страница 7: ...y Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessme...

Страница 8: ...Notes 01 2 9823 0650 1 01 2 Find manuals at https best manuals com...

Страница 9: ...ial hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the...

Страница 10: ...dous situation which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury The si...

Страница 11: ...e of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Ph...

Страница 12: ...lic Pressure Hydraulic fluid at system pressure can injure you Before connecting or removing any hydraulic hose residual hydraulic pressure trapped in the service hose line must be vented Make sure th...

Страница 13: ...composition e g charring is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater tha...

Страница 14: ...y kill you or bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install an exhaust extractor If you begin to feel dro...

Страница 15: ...ee clearly Modification of the machine s configuration by the user e g the fitting of large and non approved attachments may result in a restriction of the machine visibility Hands and Feet Keep your...

Страница 16: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Страница 17: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Страница 18: ...2 A A Lift arm lowered 1 If necessary empty the shovel 2 Make sure that the machine is parked correctly in the straight ahead position on solid level ground 3 Lower the lift arm and put the attachmen...

Страница 19: ...age position 9 Put a maintenance strut in position around the ram on one side of the machine and lock the strut in position with the strap 10 Put the other maintenance strut in position around the ram...

Страница 20: ...on solid level ground To prevent anyone starting the engine remove the ignition key Disconnect the battery by means of the battery isolator if installed when you are not using electrical power If you...

Страница 21: ...chine 06 About this Manual 01 15 9823 0650 1 01 15 06 About this Manual Contents Page No 01 06 03 Model and Serial Number 01 17 01 06 06 Using the Manual 01 18 01 06 09 Left Hand Side Right Hand Side...

Страница 22: ...Notes 01 16 9823 0650 1 01 16...

Страница 23: ...ual 03 Model and Serial Number 01 17 9823 0650 1 01 17 03 Model and Serial Number Introduction This manual provides information for the following model s in the JCB machine range Model From To 2609501...

Страница 24: ...information is for which variant Make sure you use the correct information Diagnostics Information in this manual can help you diagnose machine faults Before attempting to diagnose possible faults ch...

Страница 25: ...09 Left Hand Side Right Hand Side 01 19 9823 0650 1 01 19 09 Left Hand Side Right Hand Side Introduction In this manual left and right mean your left and right when you are seated correctly in the mac...

Страница 26: ...01 Machine 09 Description 01 20 9823 0650 1 01 20 09 Description Contents Page No 01 09 12 Main Component Locations 01 21 01 09 15 Service Point Locations 01 22...

Страница 27: ...21 9823 0650 1 01 21 12 Main Component Locations Introduction Figure 6 A Front work lights B Rear work lights C Exhaust stack D Rain cap air filter system Pre air cleaner E Engine cover F Rear grille...

Страница 28: ...Locations 01 22 9823 0650 1 01 22 15 Service Point Locations Introduction Figure 7 D E F B A G C A Coolant filler cap B Coolant expansion tank C Fuel filler cap D Engine oil filter E Transmission dips...

Страница 29: ...iption 15 Service Point Locations 01 23 9823 0650 1 01 23 Figure 8 A A Engine oil drain plug Figure 9 A B A Battery B Battery Isolator Figure 10 A Hydraulic tank filler B Fuel filter C Water separator...

Страница 30: ...23 0650 1 01 24 Figure 11 B A C D A Access panel B Fuel tank C Drain plug D Strainer Figure 12 A B D C A Access panel B Hydraulic tank C Drain plug D Strainer Figure 13 A A Radiator Figure 14 A A Hydr...

Страница 31: ...01 Machine 33 Cleaning 01 25 9823 0650 1 01 25 33 Cleaning Contents Page No 01 33 00 General 01 27...

Страница 32: ...Notes 01 26 9823 0650 1 01 26...

Страница 33: ...ender the machine inoperable Remove dirt using a brush or damp cloth Clean the product with water and or steam Do not let mud debris etc to collect on the product Before you do any service procedures...

Страница 34: ...aim the water jet directly at bearings oil seals or the engine air induction system Use a low pressure water jet and brush to remove dried mud or dirt Use a pressure washer to remove soft dirt and oi...

Страница 35: ...3 03 Attachments Couplings and Load Handling Contents Page No 03 00 Attachments 03 00 00 General 03 3 03 09 Lift Arm Quickhitch 03 09 00 General 03 7 03 09 06 Hydraulic Quickhitch 03 8 03 30 Shovel 03...

Страница 36: ...Notes 9823 0650 1 2018 04 03...

Страница 37: ...03 Attachments Couplings and Load Handling 00 Attachments 03 1 9823 0650 1 03 1 00 Attachments Contents Page No 03 00 00 General 03 3...

Страница 38: ...Notes 03 2 9823 0650 1 03 2...

Страница 39: ...ients on which it is safe to operate or the safe distance from power lines Practice using attachments off the job before working with them for the first time JCB attachments are designed and manufactu...

Страница 40: ...r s Manual do not install it use it or remove it until you have obtained read and understood the pertinent information Install attachments only on the machines for which they were designed WARNING Loa...

Страница 41: ...03 Attachments Couplings and Load Handling 09 Lift Arm Quickhitch 03 5 9823 0650 1 03 5 09 Lift Arm Quickhitch Contents Page No 03 09 00 General 03 7 03 09 06 Hydraulic Quickhitch 03 8...

Страница 42: ...Notes 03 6 9823 0650 1 03 6...

Страница 43: ...buckets shovels and other attachments on the machine Quickhitches do not normally have a specific function themselves in that they do not carry out handling or digging operations but when installed o...

Страница 44: ...d For more information on the servo control lever and the auxiliary controls A Quickhitch isolator valve is installed on all machines This valve can be used to hydraulically operate the locking pins t...

Страница 45: ...03 Attachments Couplings and Load Handling 30 Shovel 03 9 9823 0650 1 03 9 30 Shovel Contents Page No 03 30 00 General 03 11...

Страница 46: ...Notes 03 10 9823 0650 1 03 10...

Страница 47: ...ctly mounted on to a lift arm assembly or mounted to the lift arm via a quickhitch assembly There are a vast amount and size of shovels used for numerous applications A shovel can be used to scoop up...

Страница 48: ...hments Couplings and Load Handling 30 Shovel 00 General 03 12 9823 0650 1 03 12 Health and Safety CAUTION This component is heavy It must only be removed or handled using a suitable lifting method and...

Страница 49: ...gulations Remove 1 Make the machine safe with the lift arm lowered Refer to PIL 01 03 27 2 Remove the bolt x2 washer x2 from the pivot pin that attaches the shovel and the shovel lever 3 Remove the bo...

Страница 50: ...plings and Load Handling 30 Shovel 00 General 03 14 9823 0650 1 03 14 Figure 17 A B F H D B E G G J C F H K E G G J C A Shovel B Z bar linkage C Loader arm D Bolt 1 E Washer F Pivot pin G Seal H Beari...

Страница 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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