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PSW-D112/DPS-12 ELECTRICAL PARTS LIST Rev1 PCB

Poweramp Board

Capacitors

C1, 2

30710

2200uF 300-500 radial 100V +80 / -20%

2

Electrolytic 105C

C3, 6, 21, 22,

30502/04

100N 400 axial 50V 0.2 mono ceramic

4

C7A, C7B

30521

100nF 400-600 axial 250V 0.2 mono

2

ceramic or film

C10

30718

4u7F Radial Elect 100V 0.2 BP/NP

1

Electrolytic DF1

C11

30523

330nF 400 axial 100V 0.2 mono ceramic

1

C20

30532

220nF 400 axial 250V 0.2 metal polyester

1

C24

30511

330nF 400 axial 50V 0.1 mono ceramic

1

C26

30508

10nF 400 axial 50V 0.1 mono ceramic

1

C27

30513

3n3F 400 axial 50V 0.1 mono ceramic

1

C32

30711

22uF 100-200 radial 35V +80/-20% Elect.

1

C40

30715

10uF 100-200 radial 16V +80/-20% Elect.

1

C41

30716

1uF 100 radial 16V +80/-20% Elect.

1

C42

30717

100uF 100-200 radial 16V +80/-20% Elect. 1

CZ

30505

100nF 400 axial 100V 0.2 mono ceramic

1

Diodes

BR RECT

50100

RS604 6AMP

1

D1, 2

50105

1N4744A 400 axial 15V 1w Zener

2

D3

50101

1N5265B 400 axial 62V .5w Zener

1

D4, 7, 8, 11

50104

1N4148 400 axial 0.05 Sig Diode

6

13, 14

D5

50113

1N4735A 1W 6.2V ADDED TO PCB

1

SOLDERSIDE

D6

50107

1N5234B 400 axial 6.2V .5w Zener

1

D10, 12

50112

1N5242B 400 axial 12V 0.05 .5w Zener

2

Resistors

R1A, 1B, 1C

40735

7.5k 600 axial 2W 0.05 metal

6

R2A, 2B, 2C

R3

40706

10M 400 axial .25W 0.05 carbon

1

R4

40740

33k 400 axial 1W 0.05 metal

1

R5

40732

56.2k 400 axial .25W 0.01 metal

1

R6

40111

47 400 axial .25W 0.05 carbon

1

R7A, 7B, 7C

40738

10k 600 axial 2W 0.05 metal

5

8A, 8B

R10A, 10B,

40105

0.1 600 axial .5W 0.05 metal

3

10C

R11. 12

40420

1k 400 axial .25W 0.05 carbon

2

R13, 31, 32

40417

47k 400 axial .25W 0.05 carbon

3

R14, 24

40718

3.3 400 axial .25W 0.05 carbon

2

R21

40405

4.7k 400 axial .25W 0.05 carbon

1

R22

40720

42.2 400 axial .25W 0.01 metal

1

R23

40415

470k 400 axial .25W 0.05 carbon

1

R25

40409

10k 400 axial .25W 0.05 carbon

1

R26

40713

5.6 400 axial .25W 0.05 carbon

1

R27, 30

40738

10k 600 axial 2W 0.05 carbon

2

R28, 29

40739

1.2k 400 axial .25W 0.05 carbon

2

R33

40427

23.7k 400 axial .25W 0.01 metal

1

R34

40403

10k 400 axial .25W 0.01 metal

1

R40

40420

1k 400 axial .25W 0.05 carbon

1

R41

40701

1000k 400 axial .25W 0.05 carbon

1

R42

40418

22k 400 axial .25W 0.05 metal

1

R43, 46

40701

1000k 400 axial .25W 0.05 carbon

2

R44

40406

100k 400 axial .25W 0.05 carbon

1

R45

40415

470k 400 axial .25W 0.05 carbon

1

R47, 48

40409

10k 400 axial .25W 0.05 carbon

2

R49

40726

15k 400 axial .25W 0.05 carbon

1

R50

40727

2.2k 400 axial .25W 0.05 carbon

1

R100

40733

12k 400 axial .25W 0.05 carbon

1

Integrated Circuit

U1

60102

TL 064 DIP14 Quad OpAmp

1

Transistors

Q1

60157

2N5457 TO92 25V N-chnl FET

1

Q10, 11

60155

2N5401 TO92 120V PNP 600mA

2

Q12

60156

2N4401 TO92 40V NPN 200mA

1

Miscellaneous

L1

80121

220uH 0.05 rating, 0.05 tolerance

MCI4742 Gapped E-core

L2

80122

8.5uH 600 axial 0.05 rating, 0.05 tolerance

Ferronics 92-133-B

L3, L4

80122

8.5uH 600 axial 0.05 Ferronics 92-133-B

2

CMC

80100

2m2H 5 Amp Neosid 28-523C36

1

LED

n/a

MOLEX 3 PIN MALE

AV SW

n/a

MOLEX 3 PIN MALE

S64AMI

60302

Power Amp module SAFETY PART

1

On Faceplate

70151

SW SPST Power Switch

On Harness

108327

2 Col LED 100 radial 3mm red/green

On Harness

108327

DPDT On Harness push on/on

On Harness

108327

LED 100 radial 1 colour green 3mm

On Faceplate

80116

MCI4632 100VA Conc Wnd TRX

w/Therm Brkr Pri.

FUSE

80117

2A SloBlo 1.25" 2 Amp Glass; On Fuse PCB

2 7

Amplifier/Subwoofer

PSW-D112/DPS-12

Ref. #

Part Number Description

Qty

Ref. #

Part Number Description

Qty

Revisions/changes PSW-D112 Power Amp PCB

Designator

Early Rev

Later Rev

R5

43.2K

56.2K

R6

4.7

47

R15

100K

None

R34

4.7K

10K

Res Addition

None

220k

- solder from J2 to R34 on

component side of PCB (part# 40407)

Cap Addition

None

220 nf 250V - solder V and –V
on power amp module, trace side of
PCB (part# 30532)

CW

100 nf

None

D4

1N4148

1N4938 (part# 50115)

Содержание PSW-D112

Страница 1: ...JBL Consumer Products Inc 250 Crossways Park Drive Woodbury N Y 11797 1 800 336 4JBL in the USA A Harman International Company Rev E 7 2001 PSW D112 DPS 12 Powered Subwoofer SERVICE MANUAL...

Страница 2: ...ormed by qualified service personal ONLY Before returning the unit to the customer perform a leakage or resistance test as follows Leakage Current Note there is no power switch on this unit When the p...

Страница 3: ...Power RMS 250 watts Driver 12 High Polymer Laminate Inputs Line Level and Speaker Level Outputs Line Level and Speaker Level Low Pass Frequency Continuously variable from 60Hz 180Hz High Pass Frequenc...

Страница 4: ...er Vol Max 1 input driven AP source Z 600 ohms Speaker Hi Level Input 9 3 Vrms 2dB To Rated Power Vol Max 1 input driven AP source Z 25 ohms Signal to Noise SNR A Weighted 100 dBA 90 Relative to rated...

Страница 5: ...ignal Signal Present Input Freq 100 Hz Nominal 200uF Series Cap on PCB Signal Present Level 2 mV 100Hz into Line Input w 1 ch driven Signal Present Bandwidth 1k Hz Signal Present LPF for noise immunit...

Страница 6: ...ks 6 Speak Out Jacks Connected to main loudspeakers when the Speaker Input Jacks are used 7 Phase Switch Changes the subwoofer s output to be in phase or 180 degrees out of phase with the program mate...

Страница 7: ...low pass and high pass controls may evolve over several listening sessions A good starting point would be to set both the low and high pass controls to the same frequency and adjust from that point L...

Страница 8: ...of the PSW D112 DPS 12 is shown in these illustrations which has Center channel input and output connectors Rev1 version is missing these along with the Direct Out RCA connector 60 90 150 180 120 60...

Страница 9: ...t jacks for the left and right channels or you have a separate pre amp processor and power amplifier See Figure 4 This method of hookup can offer the highest level of performance for your complete lou...

Страница 10: ...Switch to the opposite position n If you are using a Dolby Digital DTS receiver or processor make sure that the subwoofer adjustments on the receiver processor are set up correctly n Slowly turn the...

Страница 11: ...NOTE When testing the PSW D112 DPS 12 amplifier a load must always be connected to the output terminals whether the woofer or a 4 to 8 ohm resistive load...

Страница 12: ...FR I P GND 15V And V GND GND GND GND V GND GND GND GND Should be Reading 6 2V 90 1V 0V 90 1V 15 5V 5 75V 0V 0V 0V 15 5V 4 Check Switching Frequency Use scope EITHER USES AN ISOLATION TRANSFORMER OR A...

Страница 13: ...ass Pot Setting Output CW 12 2V CCW 1 2V 4 High Pass Set up Set Generator at 100mV 100Hz Signal to Low level input Measure voltage at high pass output Voltage measurement High Pass Pot Setting Output...

Страница 14: ...1 4 Amplifier Subwoofer PSW D112 DPS 12 PSW D112 DPS 12 POWER AMP MODULE TESTING FLOW CHART REV0 ONLY...

Страница 15: ...te 3 Remove amplifier assembly you should be able to remove the amplifier far enough out of the cabinet to service it without removing the woofer wires 4 Locate the Power Amp Module it is the large gr...

Страница 16: ...e the ribbon cable connector between the premamp PCB and the main PCB See illustration 5 Desolder the connection on that cable where the cable attaches to the premamp PCB to access you may have to car...

Страница 17: ...T NOT FOR SALE 12 WOOFER 200700 AMPLIFIER ASSEMBLY SCREWS 12 SCREWS 8 FOOT PART 1 200670 FOOT PART 2 200870 CABINET NOT FOR SALE 12 WOOFER 200700 AMPLIFIER ASSEMBLY DPS 12 CABINET ASSEMBLY PSW D112 CA...

Страница 18: ...r PSW D112 DPS 12 AMPLIFIER EXPLODED VIEW 5 5 4 4 3 3 2 2 1 1 A A B B C C D D E E F F G G PSW D112 DPS 12 Rev0 PSW D112 shown here Amplifier Assembly Exploded View shown here 13 14 12 17 15 11 6 1 9 7...

Страница 19: ...10 x 1 Screw machine screw Bolts for transformer 4 per unit 8 70172 10 keps Nuts for transformer 4 per unit 4 9 70173 6 x 0 5 Screws for fuse PCB 2per unit 2 10 80116 Transformer 4632 Safety part 1 1...

Страница 20: ...L 200730 120V 331993 001 WARRANTY CARD 331993 001 OWNER S MANUAL 200830 120V TOP FOAM PAD 200722 TOP STYROFOAM RAILS 2 PER BOX 200821 PSW D112 DPS 12 BOTTOM FOAM PAD 200721 BOTTOM STYROFOAM RAILS 2 PE...

Страница 21: ...2 1 Amplifier Subwoofer PSW D112 DPS 12 PSW D112 DPS 12 Rev0 PCB Component Side Rev0 Component Side Trace Layer 5 5 4 4 3 3 2 2 1 1 A A B B C C D D E E F F G G...

Страница 22: ...2 2 Amplifier Subwoofer PSW D112 DPS 12 PSW D112 DPS 12 Rev0 PCB Solder Side Rev0 Solder Side Trace Layer as viewed through the board 5 5 4 4 3 3 2 2 1 1 A A B B C C D D E E F F G G...

Страница 23: ...2 3 Amplifier Subwoofer PSW D112 DPS 12 Rev1 Component Side Trace Layer 5 5 4 4 3 3 2 2 1 1 A A B B C C D D E E F F G G PSW D112 DPS 12 PCB Component Side PREAMP Rev1 PWRAMP Rev1...

Страница 24: ...2 4 Amplifier Subwoofer PSW D112 DPS 12 Rev1 Solder Side Trace Layer as viewed through the board 5 5 4 4 3 3 2 2 1 1 A A B B C C D D E E F F G G PSW D112 DPS 12 PCB Solder Side PREAMP Rev1 PWRAMP Rev1...

Страница 25: ...ilm 1 R24 40408 8 45kW 0 25W 1 metal film 1 R25 40455 169kW 0 25W 1 metal film 1 R27 40434 38 3kW 0 25W 1 metal film 1 R28 40456 2 7kW 0 25W 5 carbon film 1 R32 40403 10kW 0 25W 1 metal film 1 R33 34...

Страница 26: ...on DPS 12 2 pcs on PSW D112 2 70312 Faceplate PSW D112 2 70311 Faceplate DPS 12 3 70316 Amp PCB support 4 70150 Phase switch 1 also DPS 12 Video Contour switch 5 70151 Power switch Safety part 6 70170...

Страница 27: ...l 25W 0 05 carbon 1 R26 40713 5 6 400 axial 25W 0 05 carbon 1 R27 30 40738 10k 600 axial 2W 0 05 carbon 2 R28 29 40739 1 2k 400 axial 25W 0 05 carbon 2 R33 40427 23 7k 400 axial 25W 0 01 metal 1 R34 4...

Страница 28: ...axial 25W 0 05 carbon 1 R11 40749 75kW 400 axial 25W 0 05 carbon 1 R12 40504 45 3kW 400 axial 25W 0 01 metal 1 R13 40412 33 2kW 400 axial 25W 0 01 metal 1 R14 40709 68 1kW 400 axial 25W 0 01 metal 1...

Страница 29: ...E OR MORE OF THESE STEPS MAY RESULT IN THE INSTANT DESTRUCTION OF THE MODULE WHEN POWERED UP Align white indent marker on Amp Module with indent marker on main PCB alternately observe position of labe...

Страница 30: ...3 0 Amplifier Subwoofer PSW D112 DPS 12 PWS D112 DPS 12 SCHEMATIC 1 of 3 Rev0 Earlier revs value 38 3K 00471...

Страница 31: ...3 1 Amplifier Subwoofer PSW D112 DPS 12 PWS D112 DPS 12 SCHEMATIC 2 of 3 Rev0...

Страница 32: ...3 2 Amplifier Subwoofer PSW D112 DPS 12 PWS D112 DPS 12 SCHEMATIC 3 of 3 Rev0 Later revs value 47 ohms 00468...

Страница 33: ...R18 6k8 R20 6k8 U1 20k Lin 1 20k Lin 2 U2 C10 100nF C12 100nF C13 100nF C11 100nF R21 Not Used R19 6k8 R22 6k8 R23 Not Used LP DEF Not Used 20k Lin 3 20k Lin 4 13 12 14 13 14 12 3 2 1 7 6 5 6 5 7 8 10...

Страница 34: ...R11 1k Q11 2N5401 R13 47k R14 3k3 R12 1k Q12 2N3904 CZ 100nF CW 100nF SPNeg SPPos V V TRX MCI4632 CMC 2m2H C7A 100nF C7B 100nF R2B 7k5 C1 2200uF C2 2200uF FUSE 2A SloBlo AC Feed AC Return 9 8 10 R8A 1...

Страница 35: ...0uH C10 4u7F C11 330nF R15 100k L3 8 5uH L4 8 5uH R10B 0 1R R10C 0 1R R10A 0 1R Q10 2N5401 R11 1k Q11 2N5401 R13 47k R14 3k3 R12 1k Q12 2N3904 CZ 100nF CW 100nF SPNeg SPPos V V TRX MCI4632 CMC 2m2H C7...

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