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SAFETY INFORMATION

Warning

Caution

Leakage/Resistance

Check

List of Safety Components Requiring
Exact Replacements
(all parts POWER AMP PCB except TR2)

C6 (

Rev0

)

4.7uf 100V 80/-20% Electrolytic redial NP

C6 (

Rev1

)

4.7uf 100V 80/-20% Electrolytic redial NP

TR2

MPS A13 30V NPN(Darl)

R4a/b/c

0.1 0.5W 5% metal film

R9

3.3 5W 5% ceramic wirewound

R15

100k 0.5W 5% carbon film

DBR

Bridge Rect 200V Use only factory replacement.

R1

10M 0.25W 5% carbon film

R16, 17

1.8k 5W 5% ceramic wirewound

R33 

(Rev0) only)

332 0.5W 5% carbon film

R50 

(Rev0) only)

332 0.5W 5% carbon film

R52, 57

2.7k 5W 5% ceramic wirewound

R61

3.9k 3W 5% carbon film

S64AMI

Power output module.  Use only factory
replacement

Faceplate

Faceplate.  Use only factory replacement

CMC1

Use only factory replacement

L1

Use only factory replacement

Fuse PCB

Use only factory replacement

Main PCB

Use only factory replacement

4700uF,50V electrolytic filter caps.  Be sure
replacement part is at least the same
working voltage and capacitance rating.
Also the lead spacing is important.
Incorrect spacing may cause premature
failure due to internal cabinet pressure and
vibration.

2

Amplifier/Subwoofer

PSW-D110/DPS-10

F1

PWRCORD

TRX1

C1, 2

Transformer.  Use only factory replacement.

SPT-2 or better with polarized plug, UL
approved wire with the hot side to fused
side.  Use with factory replacement panel
strain relief only.

Fuse SLO BLO 1.25A 250V UL approved

Any person performing service of this unit will be exposed 
to hazardous voltages and the risk of electric shock.  It is 
assumed that any person who removes the amplifier from 
this cabinet has been properly trained in protecting against 
avoidable injury and shock.  Therefore, any service 
procedures are to be performed by qualified service 
personal ONLY!

Before returning the unit to the customer, perform a 
leakage or resistance test as follows:

Leakage Current. Note there is no power switch on this 
unit.  When the power plug  is plugged in, the unit is live.  
Connect the unit to its rated power source.  Using an 
ammeter, measure the current between the neutral side of 
the AC supply and chassis ground of the unit under test.  If 
leakage current exceeds 0.5A, the unit is defective.  
Reverse the polarity of the AC supply and repeat.

Resistance.  Measure the resistance from either side of the 
line cord to chassis ground.  If it is less than 500k ohms, the 
unit is defective.

WARNING!  DO NOT 

return the unit to the customer if it 

fails one of these tests until the problem is located and 
corrected.

This unit does not have a power switch.  Hazardous 
voltages are present within the unit whenever it is 
plugged in.

Before the amplifier is plugged in, be sure its rated voltage 
corresponds to the voltage of the AC power source to be 
used.  Incorrect voltage could cause damage to the 
amplifier when the AC power cord is plugged in.  Do not 
exceed rated voltage by more than 10%: operation below 
90% of rated voltage will cause poor performance or may 
shut the unit off.

0

0

4

6

5

-2

IMPORTANT SERVICE NOTES:  When testing the PSW-D112/DPS-12 Series amplifier, a load must always be

connected to the output terminals, whether the woofer, or a 4 to 8 ohm resistive load.

All AC powered test instruments (meters, oscilloscopes, etc.) must have a floating ground, i.e., be

connected to an isolation transformer.

Critical Components

All components identified with the IEC symbol 
in the parts list and the schematic diagram 
designate components in which safety can be 
of special significance when replacing a 
component identified with      .  Use only the

replacement parts designated in the parts list or parts with 
the same rating of resistance, wattage or voltage.

Содержание PSW-D112

Страница 1: ...JBL Consumer Products Inc 250 Crossways Park Drive Woodbury N Y 11797 1 800 336 4JBL in the USA A Harman International Company Rev E 7 2001 PSW D112 DPS 12 Powered Subwoofer SERVICE MANUAL...

Страница 2: ...ormed by qualified service personal ONLY Before returning the unit to the customer perform a leakage or resistance test as follows Leakage Current Note there is no power switch on this unit When the p...

Страница 3: ...Power RMS 250 watts Driver 12 High Polymer Laminate Inputs Line Level and Speaker Level Outputs Line Level and Speaker Level Low Pass Frequency Continuously variable from 60Hz 180Hz High Pass Frequenc...

Страница 4: ...er Vol Max 1 input driven AP source Z 600 ohms Speaker Hi Level Input 9 3 Vrms 2dB To Rated Power Vol Max 1 input driven AP source Z 25 ohms Signal to Noise SNR A Weighted 100 dBA 90 Relative to rated...

Страница 5: ...ignal Signal Present Input Freq 100 Hz Nominal 200uF Series Cap on PCB Signal Present Level 2 mV 100Hz into Line Input w 1 ch driven Signal Present Bandwidth 1k Hz Signal Present LPF for noise immunit...

Страница 6: ...ks 6 Speak Out Jacks Connected to main loudspeakers when the Speaker Input Jacks are used 7 Phase Switch Changes the subwoofer s output to be in phase or 180 degrees out of phase with the program mate...

Страница 7: ...low pass and high pass controls may evolve over several listening sessions A good starting point would be to set both the low and high pass controls to the same frequency and adjust from that point L...

Страница 8: ...of the PSW D112 DPS 12 is shown in these illustrations which has Center channel input and output connectors Rev1 version is missing these along with the Direct Out RCA connector 60 90 150 180 120 60...

Страница 9: ...t jacks for the left and right channels or you have a separate pre amp processor and power amplifier See Figure 4 This method of hookup can offer the highest level of performance for your complete lou...

Страница 10: ...Switch to the opposite position n If you are using a Dolby Digital DTS receiver or processor make sure that the subwoofer adjustments on the receiver processor are set up correctly n Slowly turn the...

Страница 11: ...NOTE When testing the PSW D112 DPS 12 amplifier a load must always be connected to the output terminals whether the woofer or a 4 to 8 ohm resistive load...

Страница 12: ...FR I P GND 15V And V GND GND GND GND V GND GND GND GND Should be Reading 6 2V 90 1V 0V 90 1V 15 5V 5 75V 0V 0V 0V 15 5V 4 Check Switching Frequency Use scope EITHER USES AN ISOLATION TRANSFORMER OR A...

Страница 13: ...ass Pot Setting Output CW 12 2V CCW 1 2V 4 High Pass Set up Set Generator at 100mV 100Hz Signal to Low level input Measure voltage at high pass output Voltage measurement High Pass Pot Setting Output...

Страница 14: ...1 4 Amplifier Subwoofer PSW D112 DPS 12 PSW D112 DPS 12 POWER AMP MODULE TESTING FLOW CHART REV0 ONLY...

Страница 15: ...te 3 Remove amplifier assembly you should be able to remove the amplifier far enough out of the cabinet to service it without removing the woofer wires 4 Locate the Power Amp Module it is the large gr...

Страница 16: ...e the ribbon cable connector between the premamp PCB and the main PCB See illustration 5 Desolder the connection on that cable where the cable attaches to the premamp PCB to access you may have to car...

Страница 17: ...T NOT FOR SALE 12 WOOFER 200700 AMPLIFIER ASSEMBLY SCREWS 12 SCREWS 8 FOOT PART 1 200670 FOOT PART 2 200870 CABINET NOT FOR SALE 12 WOOFER 200700 AMPLIFIER ASSEMBLY DPS 12 CABINET ASSEMBLY PSW D112 CA...

Страница 18: ...r PSW D112 DPS 12 AMPLIFIER EXPLODED VIEW 5 5 4 4 3 3 2 2 1 1 A A B B C C D D E E F F G G PSW D112 DPS 12 Rev0 PSW D112 shown here Amplifier Assembly Exploded View shown here 13 14 12 17 15 11 6 1 9 7...

Страница 19: ...10 x 1 Screw machine screw Bolts for transformer 4 per unit 8 70172 10 keps Nuts for transformer 4 per unit 4 9 70173 6 x 0 5 Screws for fuse PCB 2per unit 2 10 80116 Transformer 4632 Safety part 1 1...

Страница 20: ...L 200730 120V 331993 001 WARRANTY CARD 331993 001 OWNER S MANUAL 200830 120V TOP FOAM PAD 200722 TOP STYROFOAM RAILS 2 PER BOX 200821 PSW D112 DPS 12 BOTTOM FOAM PAD 200721 BOTTOM STYROFOAM RAILS 2 PE...

Страница 21: ...2 1 Amplifier Subwoofer PSW D112 DPS 12 PSW D112 DPS 12 Rev0 PCB Component Side Rev0 Component Side Trace Layer 5 5 4 4 3 3 2 2 1 1 A A B B C C D D E E F F G G...

Страница 22: ...2 2 Amplifier Subwoofer PSW D112 DPS 12 PSW D112 DPS 12 Rev0 PCB Solder Side Rev0 Solder Side Trace Layer as viewed through the board 5 5 4 4 3 3 2 2 1 1 A A B B C C D D E E F F G G...

Страница 23: ...2 3 Amplifier Subwoofer PSW D112 DPS 12 Rev1 Component Side Trace Layer 5 5 4 4 3 3 2 2 1 1 A A B B C C D D E E F F G G PSW D112 DPS 12 PCB Component Side PREAMP Rev1 PWRAMP Rev1...

Страница 24: ...2 4 Amplifier Subwoofer PSW D112 DPS 12 Rev1 Solder Side Trace Layer as viewed through the board 5 5 4 4 3 3 2 2 1 1 A A B B C C D D E E F F G G PSW D112 DPS 12 PCB Solder Side PREAMP Rev1 PWRAMP Rev1...

Страница 25: ...ilm 1 R24 40408 8 45kW 0 25W 1 metal film 1 R25 40455 169kW 0 25W 1 metal film 1 R27 40434 38 3kW 0 25W 1 metal film 1 R28 40456 2 7kW 0 25W 5 carbon film 1 R32 40403 10kW 0 25W 1 metal film 1 R33 34...

Страница 26: ...on DPS 12 2 pcs on PSW D112 2 70312 Faceplate PSW D112 2 70311 Faceplate DPS 12 3 70316 Amp PCB support 4 70150 Phase switch 1 also DPS 12 Video Contour switch 5 70151 Power switch Safety part 6 70170...

Страница 27: ...l 25W 0 05 carbon 1 R26 40713 5 6 400 axial 25W 0 05 carbon 1 R27 30 40738 10k 600 axial 2W 0 05 carbon 2 R28 29 40739 1 2k 400 axial 25W 0 05 carbon 2 R33 40427 23 7k 400 axial 25W 0 01 metal 1 R34 4...

Страница 28: ...axial 25W 0 05 carbon 1 R11 40749 75kW 400 axial 25W 0 05 carbon 1 R12 40504 45 3kW 400 axial 25W 0 01 metal 1 R13 40412 33 2kW 400 axial 25W 0 01 metal 1 R14 40709 68 1kW 400 axial 25W 0 01 metal 1...

Страница 29: ...E OR MORE OF THESE STEPS MAY RESULT IN THE INSTANT DESTRUCTION OF THE MODULE WHEN POWERED UP Align white indent marker on Amp Module with indent marker on main PCB alternately observe position of labe...

Страница 30: ...3 0 Amplifier Subwoofer PSW D112 DPS 12 PWS D112 DPS 12 SCHEMATIC 1 of 3 Rev0 Earlier revs value 38 3K 00471...

Страница 31: ...3 1 Amplifier Subwoofer PSW D112 DPS 12 PWS D112 DPS 12 SCHEMATIC 2 of 3 Rev0...

Страница 32: ...3 2 Amplifier Subwoofer PSW D112 DPS 12 PWS D112 DPS 12 SCHEMATIC 3 of 3 Rev0 Later revs value 47 ohms 00468...

Страница 33: ...R18 6k8 R20 6k8 U1 20k Lin 1 20k Lin 2 U2 C10 100nF C12 100nF C13 100nF C11 100nF R21 Not Used R19 6k8 R22 6k8 R23 Not Used LP DEF Not Used 20k Lin 3 20k Lin 4 13 12 14 13 14 12 3 2 1 7 6 5 6 5 7 8 10...

Страница 34: ...R11 1k Q11 2N5401 R13 47k R14 3k3 R12 1k Q12 2N3904 CZ 100nF CW 100nF SPNeg SPPos V V TRX MCI4632 CMC 2m2H C7A 100nF C7B 100nF R2B 7k5 C1 2200uF C2 2200uF FUSE 2A SloBlo AC Feed AC Return 9 8 10 R8A 1...

Страница 35: ...0uH C10 4u7F C11 330nF R15 100k L3 8 5uH L4 8 5uH R10B 0 1R R10C 0 1R R10A 0 1R Q10 2N5401 R11 1k Q11 2N5401 R13 47k R14 3k3 R12 1k Q12 2N3904 CZ 100nF CW 100nF SPNeg SPPos V V TRX MCI4632 CMC 2m2H C7...

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