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Javo Quickfiller Manual

Version 2011-4-1

Page

3

Troubleshooting .......................................................................................................................................................... 14

Maintenance and cleaning ................................................................................................................................. 15

Daily cleaning, maintenance and inspection .............................................................................................................. 15

Emptying the soil bin ............................................................................................................................................... 15

Nature and frequency of maintenance and cleaning ................................................................................................. 16

Tools and equipment required ................................................................................................................................... 16

Safety precautions ...................................................................................................................................................... 16

Conditions for repositioning ............................................................................................................................... 16

Disconnect energy supplies ........................................................................................................................................ 16

Transport ..................................................................................................................................................................... 16

Waste disposal................................................................................................................................................... 17

Only for countries within the EU................................................................................................................................. 17

Attachments ...................................................................................................................................................... 18

Name and address of the manufacturer and/or dealer ............................................................................................. 18

Symbols and information on the machine .................................................................................................................. 18

Type plate ................................................................................................................................................................ 18

Safety symbols ........................................................................................................................................................ 18

Other markings ....................................................................................................................................................... 19

Personal safety equipment (PSE) ............................................................................................................................ 19

Machine specifications................................................................................................................................................ 19

List of spare parts ........................................................................................................................................................ 19

Drawings and diagrams ............................................................................................................................................... 19

JavoNet........................................................................................................................................................................ 19

Customer service and support .................................................................................................................................... 19

EC Declaration of Conformity ..................................................................................................................................... 20

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Содержание Quickfiller

Страница 1: ...t The Netherlands T 31 0 252 343121 F 31 0 252 377423 E info javo eu W www javo eu All rights reserved The information provided herein may not be reproduced and or published in any form by print photo print microfilm or any other means whatsoever electronically or mechanically without the prior written authorisation of JAVO B V ...

Страница 2: ...wings The chapter on safety and troubleshooting contains several tips and solutions for common problems The Javo Quickfiller has been developed and manufactured using state of the art technology This manual is part of the engineering file which is maintained by the machine engineering plant The user manual has been written with the utmost care and is intended for anyone who uses this Javo system J...

Страница 3: ...y precautions 7 Explanation of the symbols on the machine 8 Assembly installation and commissioning 9 Location 9 Assembly connection 9 Setting up adjusting 9 Covers and doors 9 Type of soil 9 Elevator direction of movement 9 Soil belt tension 9 Elevator chain tension 10 Facilities to be provided by the user 10 Operation 11 Setting up and adjustments 11 Type of soil 11 Soil elevation conveyor speed...

Страница 4: ... Conditions for repositioning 16 Disconnect energy supplies 16 Transport 16 Waste disposal 17 Only for countries within the EU 17 Attachments 18 Name and address of the manufacturer and or dealer 18 Symbols and information on the machine 18 Type plate 18 Safety symbols 18 Other markings 19 Personal safety equipment PSE 19 Machine specifications 19 List of spare parts 19 Drawings and diagrams 19 Ja...

Страница 5: ... it is in use The machine may only be used to process trays substrate and other material as described in this manual Conditions of use The Javo Quickfiller must only be used under supervision of a qualified individual Anyone working with the machine should have read and understood the complete manual prior to starting work In addition the conditions are to comply with the requirements that are set...

Страница 6: ...belt The height and width can be adjusted for different trays making the machine suitable for various tray dimensions The conveyor belt moves the trays neatly under the rotor where the soil is distributed evenly Then the trays move past the leveller and brush and the trays will be brushed off neatly here The trays are now ready for further processing The machine is fitted with wheels making it eas...

Страница 7: ... has the following buttons A Start button B Stop button The following user instruction stickers are attached to the electrical cabinet on the machine also A Conveyor belt belt ON OFF B Speed Conveyor belt speed C Reset Ready D Elevator On Off E Rotor F Brush G Vibrator unit H Connector for power in I Stopped error ...

Страница 8: ... avoided an earth leakage circuit breaker must be used Do not allow individuals who have not read and are not familiar with these instructions to operate the machine Electrically powered machines are dangerous when operated by inexperienced individuals Maintain the parts properly Check that moving parts function correctly and are not jammed and or parts are not broken or damaged to an extent that ...

Страница 9: ...ns on the machine with references to the potential hazards Read and understand this manual before starting the machine Hazard injury from moving parts performing maintenance Hazard injury from pinching parts Emergency stop Hazard injury from electric shocks No access Direction of movement Soil supply speed Tray conveyor belt Brush disk Elevator Rotor ...

Страница 10: ...lug into the socket Setting up adjusting The following points must be checked before starting the machine Covers and doors All covers and doors must be closed and secured Type of soil Depending on instructions Elevator direction of movement The direction of movement of the elevator must be from bottom to top The front of the elevator viewed from the soil bin must move downwards The covered side of...

Страница 11: ... the elevator housing Tighten the nuts A equally on both sides of the elevator housing Note 1 The chain tension must not be too tight Facilities to be provided by the user Before the machine is delivered the necessary materials and facilities compressed air power supply potting material etc need to be easily available within 3 metres of the machine Power supply 200 Volt 1 Phase Neutral Earth N Ame...

Страница 12: ...elevator housing When the rod B is unlocked the hand wheel can turned both left and right Turning to the right makes the soil elevation conveyor move more slowly Turning to the left increases the speed of the soil elevation conveyor Conveyor belt speed adjustment The speed of the conveyor belt can be controlled using the potentiometer A on the electrical cabinet The speed of the potentiometer rang...

Страница 13: ...late in the soil bin The height of the soil plate A in the soil bin can be adjusted to set the amount of potting soil reaching the elevator The soil plate is attached by two wing nuts B Loosening these two wing nuts allows the plate to be position higher or lower Tray levelling height After the tray has been filled with potting soil it moves past a leveller to remove the surplus soil Remove the pr...

Страница 14: ... Switch the elevator conveyor belt rotor brush and vibrator unit ON using the switches B C D E F on the electrical cabinet Push the blue reset button G Push the green push button on the control panel see A on the right to start the machine Normal stop Press the red stop button on the control panel Emergency stop Push the red emergency stop button on the machine to activate the emergency stop Resta...

Страница 15: ...f necessary Blown fuse Replace the fuse Insufficient cool air due to a blocked cooling air vent Ensure the adequate supply and discharge of cooling air The motor hums and consumes too much power Defective winding Repair or replace the motor Relay broken on the motor Call an engineer Fuses keep blowing Short circuit in the wiring or in the motor Repair the short circuit The motor is shorting on the...

Страница 16: ...no pots or other materials have fallen into the machine If they have they should be removed before the machine is restarted Emptying the soil bin The paddles in the elevator should be cleaned regularly to prevent excessive wear and tear The two protective covers A and B on the elevator can be loosened using the supplied door key Once the two protective covers have been removed from the elevator C ...

Страница 17: ...precautions Unplug the machine When it is not in use Before moving the machine Before cleaning the machine Before maintenance The remaining safety precautions can be found on page 7 Safety Conditions for repositioning Disconnect energy supplies Power pneumatics and hydraulics should be disconnected before repositioning the machine Make sure cables and hoses are stored properly Transport When repos...

Страница 18: ...ve on waste electrical equipment and the translation of the directive into national legislation electrical equipment that is no longer usable must be collected separately and recycled in an environmentally responsible manner Waste oil Waste oil such as oil from a reduction gear unit classifies as household hazardous waste HHW A duty of collection applies for HHW This means that waste oil cannot be...

Страница 19: ...g information A Machine type B Unique machine serial number CE number C Year of manufacture D Motor E Voltage F Maximum power consumption G Number of phases H Frequency Safety symbols The symbols below show the emergency stops and the safety signs on the machine with references to the potential hazards Read and understand this manual before starting the machine Hazard injury from moving parts perf...

Страница 20: ...ined in a separate file The electrical diagrams are supplied in the machine s electrical cabinet Please use the exploded view drawings of this machine to order spare parts These can be found on JavoNet JavoNet We recommend that you register your machine on JavoNet This way you will have online access to the technical drawings and documents for your own machine Visit our website www javo eu for mor...

Страница 21: ...vo Quickfiller Make Javo Type Javo Quickfiller Serial Number Is in conformity with Machinery directive 2006 42 EC National and International Technical norms NEN 60204 1 International Organization for Standardization ISO 13857 International Organization for Standardization ISO 12100 1 National and International Technical norms NEN 1010 The Netherlands Noordwijkerhout Sjaak Bakker Director TRÄDGÅRDS...

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