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12

Symptom

Cause

Solution

Difficult  to ignite the arc

The arc ignition current is too low or the arc 
ignition time is too short.

Increase the arc ignition current or prolong the arc starting 
time.

No arc can be started

Phase failure of the mains power supply or 
the mains supply cable is not connected. 

Solve the phase failure problem or reconnect the mains supply 
cable.

Electrode sticking

The arc force current is too low. 

Increase the arc force current

The fan does not work or it works 
abnormally.

The mains power supply or the mains 
supply cable is not connected.

Reconnect the mains supply cable.

The fan does not work or it works 
abnormally.

Phase failure

Solve the phase failure problem.

The fan does not work or it works 
abnormally.

The mains voltage is too low.

Welding can be carried out after the mains voltage recovers.

The no-load voltage is “0”, and the under 
voltage LED is on.

The mains voltage is too low.

Welding can be carried out after the mains voltage recovers.

The no-load voltage is “0”, and the under 
voltage LED is on.

Auxiliary power fails.

Replace the fault circuit board of the auxiliary power.

The no-load voltage is “0”, and the 
overheating LED is on.

Over heating protection

It will recover automatically after the welding machine is 
cooled.

The no-load voltage is “0”, and the over 
current LED is on.

Over current or damage of power parts

Restart the machine. If over current problem still exists, contact 
the service centre of your distributor

The electrode holder becomes very hot.

The rated current of the electrode holder is 
lower than its actual working current.

Replace it with a higher rated current holder.

Other malfunction

Contact the service centre of your distributor.

Содержание TIG180

Страница 1: ...wilkinsonstar com TIG Series DC MMA TIG Welding machines Order code TIG180 JT 180 TIG200 JT 200 TIG180 JT 180DV TIG200 JT 200DV OPERATOR MANUAL...

Страница 2: ...pplier of equipment in the UK and our products are supported by our extensive service network Call your distributor in the unlikely event of a problem occurring Please record below the details from yo...

Страница 3: ...e protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are in contact...

Страница 4: ...an may cut fingers and hands and snag garments Protections and coverings may be removed for maintenance and controls only by qualified personnel after first disconnecting the power supply cable Replac...

Страница 5: ...etwork at the public network connection point must be applied to these systems In this case the installer or the user is responsible for ensuring the equipment can be connected consulting the electric...

Страница 6: ...ow gas function Self adaptive arc force technology improves the performance of the machine when using long cable welding Excellent HF arc ignition High reliability arc striking Advanced arc ignition b...

Страница 7: ...cle 35 35 35 35 35 35 No load voltage MMA V 60 60 60 60 60 60 No load voltage TIG V 65 65 65 65 65 65 Downslope time Downslope time s 0 10 0 10 0 10 0 10 0 10 0 10 Post flow time Post flow time s 0 15...

Страница 8: ...e work clamp 6 output terminal To connect the TIG torch 7 Torch switch plug connection 8 Gas terminal To connect the gas hose of the TIG torch 9 2T 4T switch When the toggle switch is switched to 4T s...

Страница 9: ...de polarity In general when using manual arc welding electrodes the electrode holder is connected the the positive terminal and the work return to the negative terminal Always consult the electrode ma...

Страница 10: ...pens and HF arc ignition starts Keep the torch 2 4mm away from the work piece to ignite the arc When the arc is established the HF stops and current rises to the preset value Release the torch trigger...

Страница 11: ...and copper Black Gas nozzle diameter mm Electrode diameter mm 6 4 0 5 8 1 0 9 5 1 6 or 2 4 11 1 3 2 Work piece thickness mm Joint form Tungsten electrode diameter mm Welding wire diameter mm Argon ga...

Страница 12: ...e inside of arc welding machine Especially check for build up of dust debris on intake grills main voltage transformer inductance IGBT module the fast recover diode and PCB etc Take care when blowing...

Страница 13: ...ins voltage is too low Welding can be carried out after the mains voltage recovers The no load voltage is 0 and the under voltage LED is on The mains voltage is too low Welding can be carried out afte...

Страница 14: ...Electrical schematic 7 13...

Страница 15: ...Parts list 8 14...

Страница 16: ...137 TGI180 Dual voltage electrolytic capacitor 10 10021853 Quick socket 30 10006650 TIG180 TIG 180 Dual voltage silicon bridge 11 10043469 Front Panel 30 10037485 TIG200 Silicon bridge board 12 100420...

Страница 17: ...DC TIG Series DC TIG MMA WELDING MACHINE Order code TIG180 JT 180 TIG200 JT 200 TIG180 JT 180DV TIG200 JT 200DV Wilkinson Star Limited Issue 1 January 2014 Product is subject to change without notice...

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