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A WILKINSON STAR LIMITED PRODUCT                                                                                                                                    12-16 ISSUE 1 

Always ensure machine covers and protective devices are in operation. 

Precautions against fire and explosion 

Avoid causing fires due to sparks and hot waste or molten metal 

Ensure that appropriate fire safety devices are available near the cutting / welding area. 

Remove all flammable and combustible materials from the cutting / welding zone and surrounding areas 

Do not cut/weld fuel and lubricant containers, even if empty. 

These must be carefully cleaned before they can be cut/ welded. 

Always allow the cut/welded material to cool before touching it or placing it in contact with combustible 
or flammable material. 

Do not work in atmospheres with high concentrations of combustible fumes, flammable gases and dust. 

Always check the work area half an hour after cutting to make sure that no fires have begun. 

Risks due to magnetic fields 

The  magnetic  fields  created  by  high  currents  may  affect  the  operation  of  pacemakers  or  electronically 
controlled medical equipment. 

Wearers  of  vital  electronic  equipment  should  consult  their  physician  before  beginning  any  arc  welding, 
cutting, gouging or spot welding operations. 

Do not  go near  welding equipment  with  any sensitive  electronic equipment  as  the  magnetic  fields  may 
cause damage. 

RF Declaration 

Equipment  that  complies  with  directive  2004/108/EC  concerning  electromagnetic  compatibility  (EMC) 
and the technical requirements of EN60974-10 is designed for use in industrial buildings and not those for 
domestic use where electricity is provided via the low voltage public distribution system. Difficulties may 
arise in assuring class A electromagnetic compatibility for systems installed in domestic locations due to 
conducted and radiated emissions. 

In the case of electromagnetic problems, it is the responsibility of the user to resolve the situation. It may 
be necessary to shield the equipment and fit suitable filters on the mains supply. 

LF Declaration 

Consult the data plate on the equipment for the power supply requirements. 

Due  to  the  elevated  absorbance  of  the  primary  current  from  the  power  supply  network,  high  power 
systems  affect  the  quality  of  power  provided  by  the  network.  Consequently,  connection  restrictions  or 
maximum  impedance  requirements  permitted  by  the  network  at  the  public  network  connection  point 
must be applied to these systems. 

In  this  case  the  installer  or  the  user  is  responsible  for  ensuring  the  equipment  can  be  connected, 
consulting the electricity provider if necessary. 

Materials and their disposal 

The  equipment  is  manufactured  with  materials,  which  do  not  contain  any  toxic  or  poisonous  materials 

Содержание Power Arc 160 PFC

Страница 1: ...Operator Manual www jasic co uk Power Arc Series Power Arc 160 PFC JPA 160PFC Power Arc 180 JPA 180SE ...

Страница 2: ... Call your distributor in the unlikely event of a problem occurring Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts Date purchased ________________________________________ From where ________________________________________ Serial Number _____________________...

Страница 3: ...mary supply and welding should be regularly checked for damage and overheating Do not use worn damaged under sized or poorly jointed cables Ensure that you wear the correct protective clothing gloves head and eye protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are ...

Страница 4: ...s from flash glare and sparks from the welding area Ensure that there are adequate warnings that welding or cutting is taking place Wear suitable protective flame resistant clothing The sparks and spatter from welding hot work pieces and hot equipment can cause fires and burns Welding on closed containers such as tanks drums or pipes can cause them to explode Accidental contact of electrode to met...

Страница 5: ... electronic equipment as the magnetic fields may cause damage RF Declaration Equipment that complies with directive 2004 108 EC concerning electromagnetic compatibility EMC and the technical requirements of EN60974 10 is designed for use in industrial buildings and not those for domestic use where electricity is provided via the low voltage public distribution system Difficulties may arise in assu...

Страница 6: ...rced air cooling system channel can effectively prevent the power devices and control circuits from being damaged by the dust introduced into the machine by the fan The reliability of the machine is greatly improved as a result The streamline design means front and rear panels are naturally Integrated via large radian transition The front and rear panels of the machine and the handle are coated wi...

Страница 7: ... of high intensity plastics suitable for working in severe conditions Excellent insulating property Water resistant antistatic and anticorrosion design CONTROLS Front view 1 Overheating LED Overheating LED on indicates that the temperature inside the machine is too high and the machine is under overheating protection status 2 Power LED Power LED on indicates that the power switch of the machine is...

Страница 8: ...he manual The equipment should be connected by a suitably qualified competent person Always ensure the equipment has a proper grounding Never connect the machine to the mains supply with the panels removed Output connections Electrode polarity In general when using manual arc welding electrodes the electrode holder is connected the positive terminal and the work return to the negative terminal Alw...

Страница 9: ...g activity ensure that you have suitable eye protection and protective clothing Also take the necessary steps to protect any persons within the area MMA After connecting the welding leads as detailed you will need to switch the power switch on the back panel to ON Select MMA by switching to the MMA welding mode There is voltage output at both output terminals Set the amperage on the machine suitab...

Страница 10: ...work piece and is lifted off after touching by between 2 4mm The arc will cease when the electrode torch is moved away from the work area TIG guides The recommended size of tungsten to be used can be selected from the table below Electrode types Gas nozzle sizes For welder training please contact our welding academy at www wilkinson welding academy com Electrode diameter mm 1 0 1 6 2 4 3 2 Welding...

Страница 11: ...onal maintenance personnel should repair the machine Ensure the power is disconnected before working on the machine Always wait 5 minutes after power switch off before opening the case Period Maintenance item Daily examination Check the condition of the machine mains cables welding cables and connections Check for any warnings LEDs and machine operation Monthly examination Disconnect from the main...

Страница 12: ... 5 02 8 Welding current range A 10 125 10 160 10 180 Rated duty cycle 400 C 35 35 35 No load voltage V 9 68 9 68 9 68 Overall efficiency 85 Housing protection grade IP 21S Power factor cosφ 0 998 0 7 Size without handle mm 365 135 235 313 130 206 Size with handle 365 135 277 313 130 250 Weight Kg 6 4 4 7 Applicable electrode sizes mm 1 0 3 2 1 0 4 0 Insulation grade F Standard IEC60974 1 Noise db ...

Страница 13: ...51 IGBT 22 10059223 Control PCB 7 10059606 Base 23 10043393 Main transformer 8 10044032 Thermal switch 24 10005833 Electrolytic capacitor 9 10021853 Quick socket 25 10006248 Rectifier diode 10 10040930 Knob 26 10037078 Pin insulation cover 11 10037135 Drive transformer 27 10037431 Rectifying PCB 12 10006431 Thermal resistor 28 10044526 Power cord 13 10006474 Relay 29 10043331 Rectifying PCB for PF...

Страница 14: ...10043689 Louver 19 10037134 Switching power transformer 6 10059116 Cover 20 10006650 Bridge rectifier 7 10037113 Base 21 10037146 8 10043405 Front panel 22 10043914 Control PCB 9 10044030 Quick socket 23 10054243 Main transformer 10 10040930 Knob 24 10037138 Electrolytic capacitor 11 10037147 25 10006248 Rectifier diode 12 10006431 Thermal resistor 26 10037078 Pin insulation cover 13 10006474 Rela...

Страница 15: ...ng waste electrical and electronic equipment abnd its implementation into national law any electrical or electronic which has reached its end of life must be collected separately and disposed of via a suitable recycling facility The owner of the equipment is required to return the equipment to a suitable recycling facility or to Wilkinson Star Limited for the correct recycling of the product ...

Страница 16: ...A WILKINSON STAR LIMITED PRODUCT 12 16 ISSUE 1 JPA Series Arc 160 PFC Order code JPA 160PFC Arc 180 SE Order code JPA 180SE Wilkinson Star Limited ...

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