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A WILKINSON STAR PRODUCT                                                                                                                                    10-17 ISSUE 3 

Never use broken or faulty welding helmets. 

Always  ensure  there  are  adequate  protective 
screens  or  barriers  to  protect  others  from  flash, 
glare  and  sparks  from  the  welding  area.  Ensure 
that  there  are  adequate  warnings  that  welding  or 
cutting is taking place. 

Wear suitable protective flame resistant clothing. 

The  sparks  and  spatter  from  welding,  hot  work 
pieces,  and  hot  equipment  can  cause  fires  and 
burns  

Welding  on  closed  containers,  such  as  tanks, 
drums, or pipes, can cause them to explode. 

Accidental  contact  of  electrode  to  metal  objects 
can cause arcs, explosion, overheating, or fire. 

Check  and  be  sure  the  area  is  safe  and  clear  of 
inflammable  material  before  carrying  out  any 
welding. 

Protection against noise 

Some welding and cutting operations may produce 
noise. 

Wear safety ear protection to protect your hearing. 

Protection from moving parts 

When the machine is in operation keep away from 
moving  parts  such  as  motors  and  fans.  Moving 
parts,  such  as  the  fan,  may  cut  fingers  and  hands 
and snag garments. 

Protections  and  coverings  may  be  removed  for 
maintenance  and  controls  only  by  qualified 
personnel,  after  first  disconnecting  the  power 
supply cable. 

Replace the coverings and protections and close all 
doors when the intervention is finished, and before 
starting the equipment. 

Take  care  to  avoid  getting  fingers  trapped  when 
loading  and  feeding  wire  during  set  up  and 
operation. 

When feeding wire be careful to avoid pointing it at 
other people or toward your body. 

Always  ensure  machine  covers  and  protective 
devices are in operation. 

Precautions against fire and explosion 

Avoid causing fires due to sparks and hot waste or 
molten metal 

Ensure  that  appropriate  fire  safety  devices  are 
available near the cutting / welding area. 

Remove  all  flammable  and  combustible  materials 
from  the  cutting  /  welding  zone  and  surrounding 
areas 

Do not cut/weld fuel and lubricant containers, even 
if empty. 

These must be carefully cleaned before they can be 
cut/ welded. 

Always  allow  the  cut/welded  material  to  cool 
before  touching  it  or  placing  it  in  contact  with 
combustible or flammable material. 

Do  not  work  in  atmospheres  with  high 
concentrations  of  combustible  fumes,  flammable 
gases and dust. 

Always  check  the  work  area  half  an  hour  after 
cutting to make sure that no fires have begun. 

Risks due to magnetic fields 

The  magnetic  fields  created  by  high  currents  may 
affect 

the 

operation 

of 

pacemakers 

or 

electronically controlled medical equipment. 

Wearers  of  vital  electronic  equipment  should 
consult  their  physician  before  beginning  any  arc 
welding,  cutting,  gouging  or  spot  welding 
operations. 

Do  not  go  near  welding  equipment  with  any 
sensitive  electronic  equipment  as  the  magnetic 
fields may cause damage. 

RF Declaration 

Equipment that complies with directive 2004/108/
EC concerning electromagnetic compatibility (EMC) 
and  the  technical  requirements  of  EN60974-10  is 
designed  for  use  in  industrial  buildings  and  not 

Содержание MIG 270 Separate

Страница 1: ...A WILKINSON STAR PRODUCT 10 17 ISSUE 3 ...

Страница 2: ...T 10 17 ISSUE 3 Contents Section Title Page 1 Your new product 3 2 Safety 4 3 Product overview 6 4 Panel layouts 7 5 Unpacking 9 6 Input and output connections 9 7 Maintenance and troubleshooting 10 8 Technical Parameters 11 ...

Страница 3: ...tails from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts Date purchased ________________________________________ From where ________________________________________ Serial Number ________________________________________ The serial number will normally be located on the equipment data plate on ...

Страница 4: ... wrap cables over your body Ensure that you take additional safety precautions when you are welding in electrically hazardous conditions such as damp environments wearing wet clothing and metal structures Try to avoid welding in cramped or restricted positions Ensure that the equipment is well maintained Repair or replace damaged or defective parts immediately Carry out any regular maintenance in ...

Страница 5: ...ading and feeding wire during set up and operation When feeding wire be careful to avoid pointing it at other people or toward your body Always ensure machine covers and protective devices are in operation Precautions against fire and explosion Avoid causing fires due to sparks and hot waste or molten metal Ensure that appropriate fire safety devices are available near the cutting welding area Rem...

Страница 6: ...ing facility Handling of Compressed gas cylinders and regulators All cylinders and pressure regulators used in welding operations should be handled with care Never allow the electrode electrode holder or any other electrically hot parts to touch a cylinder Keep your head and face away from the cylinder valve outlet when opening the cylinder valve Always secure the cylinder safely Never deface or a...

Страница 7: ...r vent 6 Output terminal To connect the Interconnection cable 7 Control cable connector 8 Output terminal To connect the work clamp 9 2T 4T Selector 10 Gas purge Weld selector 11 Inductance control 12 Crater voltage control 13 Digital voltmeter 14 Mains indicator and Over heat indicator Rear view 15 Input cable gland 16 Air vent 17 Auxiliary socket for water cooler unit 18 Mains switch ...

Страница 8: ...utton 21 Torch connector 22 Water connections 23 Voltage control Wire Feed unit Right side view 1 Shield gas connection 2 Torch holder 3 Control Cable 4 Water connection 5 Water connection 6 Welding cable connection 7 Welding wire spool cover 8 Interconnection cable Left side view 9 Wire feed assembly ...

Страница 9: ...ositive terminal MMA welding Insert the cable plug with electrode holder into the socket on the front panel of the welding machine and tighten it clockwise Insert the cable plug of the work return lead into the ve socket on the front panel of the welding machine and tighten it clockwise Select the MMA mode with the selector switch Switch on the machine and adjust the MMA current control to the req...

Страница 10: ... The owner of the equipment is required to return the equipment to a suitable recycling facility or to Starparts for the correct recycling of the product 7 MAINTENANCE AND TROUBLESHOOTING The following operation requires sufficient professional knowledge on electric aspects and comprehensive safety knowledge Make sure the input cable of the machine is disconnected from the electricity supply and w...

Страница 11: ...re opening the case MODEL MIG 270 MIG 350 MIG 450 Input Voltage 1ph 230V 50 60Hz 3ph 400V 50 60Hz Ieff A MIG MMA 28 9 28 9 13 2 13 2 27 25 Input Power kVA MIG MMA 12 1 12 1 15 15 18 7 19 4 Output Voltage Range V 11 29 15 36 15 40 Output Current A MIG MMA 30 270 20 250 50 350 20 350 60 450 30 400 No Load Voltage V 54 65 62 Wire feed speed range 0 16m min 0 18m min 1 18m min Duty Cycle MIG 270 30 MM...

Страница 12: ...A WILKINSON STAR PRODUCT 10 17 ISSUE 3 MIG MAG Series MIG 270 Order code ZXJM 272 MIG 350 Order code ZXJM 352 MIG 450 Order code ZXJM 452 Wilkinson Star Limited ...

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