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Light Kit Assembly (European Standard)

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Description

Part No.

1

CE Front Harness 5.5m

JM0044153

2

CE Front Position White Lamp with Reflector

JM0050288

3

CE Reflector Panel Red/White - Left /Right DIN11030 423mm x 423mm (14-4220-207) JM0048311

4

LED Field Light

JM0001881

5

Limit Switch for Field Light (ME-8111)

JM0036040

6

Field Light Wire (Limit Switch)

JM0048128

7

CE Main Harness 8.6m

JM0048305

8

CE Right Rear Extension - 4 Pin to 5 Pin Bayonet Green 1.2m

JM0048307

9

CE Left Rear Extension - 4 Pin to 5 Pin Bayonet Yellow 1.2m

JM0048306

10 CE Tail Lamp with Number Plate Light

JM0050290

11 CE Complete Light Harness with Lights and Reflectors (2431, 1925)

JM0048302

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Содержание X2431

Страница 1: ...1 2019 GRAIN CART O P E R A T O R S M A N U A L MODEL International J M Manufacturing Co Inc 284 Railroad Street P O Box 547 Fort Recovery OH 45846 Ph 419 375 2376 Fax 419 375 2708 www jm inc com ORI...

Страница 2: ......

Страница 3: ...ct listed above which is the subject of this declaration i fully conforms with the pertinent safety and health requirements specified in EC Directive 2006 42 EC AND ii fully conforms with the pertinen...

Страница 4: ...4 Stance Opposite Auger Side Auger Side Front Back...

Страница 5: ...ance is 7 inches Check telescoping PTO for adequate extension With the tractor hitched to the cart on flat level ground the PTO should have approximately 10 inches extended from the collapsed shortest...

Страница 6: ...35 45 mm 2 Drive at 40 km h 3 Procedure a Perform 10 braking applications at approximately 3 bar pressure half stroke of the pedal from 40 km h to stop After each stop release the brake wait 1 minute...

Страница 7: ...ate __________________________________ Date unit arrived unassembled Assembly Completion Date __________________________________ Date unit assembly was finished This manual was last edited on 4 19 201...

Страница 8: ...8...

Страница 9: ...embly 31 130 Degree Gearbox Assembly 32 Hitch Assembly 33 Driveline 34 Spout Assembly 36 Upper Auger Assembly 36 Upper Auger Bearing Assembly 37 Upper Auger Linkage 38 Lower Auger Assembly 39 Frame 40...

Страница 10: ...or insufficient maintenance or iv normal wear or tear This Warranty does not cover products that are previously owned and extends solely to the original purchaser of the product Should the original p...

Страница 11: ...are removed Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury Indicates that failure to observe can cause damage to equipment Indicates helpful inf...

Страница 12: ...imum Weight 40 cm L1 FullTongueWeight 1 800 kg 3 968 lbs Weight on EachTire 13 162 kg 29 017 lbs Weight of Cart L1 x L2 28 124 40 x 625 x 1 800 kg Weight Distribution Full Load Capacity Ratings 875 bu...

Страница 13: ...40 cm 290 cm 206 cm 246 cm 300 cm 305 cm 125 cm 648 cm 58 cm 625 cm 955 cm 447 cm 288 cm 671 cm 366 cm 46 cm 41 cm Measured at the center of the spout with all spout options installed Metric 81 or 206...

Страница 14: ...16 20 4897 30 7568 47 10684 66 1 2 20 6598 47 10197 72 14396 102 5 8 10558 93 16317 144 23036 204 3 4 15385 163 23776 253 33566 357 7 8 12609 156 32479 403 45853 568 SAE Fasteners Always tighten hardw...

Страница 15: ...slow moving vehicle emblem visible Pull over to let faster traffic pass 8 Hydraulic oil leaking under pressure can penetrate skin and cause infection or other injury To prevent personal injury Reliev...

Страница 16: ...8 x 5 1 4 JM0015150 5 CE Keep Hands Away JM0050762 6 CE Away 10M JM0050743 7 CE Power Lines JM0050742 8 CE Read Owners Manual JM0050733 9 CE Read Owners EN DE FR ES JM0050737 10 CE Read Owners EN R H...

Страница 17: ...21 CE Reflector RED 60mm 15 5411 017 JM0048314 22 CE Jack Point JM0050746 23 CE Chain Point JM0050747 24 CE Tire Pinch Point Right JM0050760 25 CE Spinning Auger JM0050756 26 CE Flowing Grain JM00507...

Страница 18: ...6 7 4 9 10 3 1 5 2 8 350Nm 6 7 4 9 10 3 1 5 2 8 JM0050759 JM0050759 30 34 29 21 33 6 23 28 Decals 350Nm 6 7 4 9 10 3 1 5 2 8 350Nm 6 7 4 9 10 3 1 5 2 8 10m 10m JM0050760 JM0050760 25 26 27 28 30 29 25...

Страница 19: ...19 75 mm 15 0m m JM0050747 JM0050747 JM0050754 JM0050754 JM0050745 JM0050755 JM0050753 75mm 150mm JM0050752 23 31 32 33 36 33 35...

Страница 20: ...stance Danger of Whole Body Entanglement When Moving Auger Tube from Storage Position to Field Position Ensure Auger Rest is in Field Position Damage to the Tube Can Occur if Auger Rest is in Storage...

Страница 21: ...r at This Location Crushing of Whole Body Above Angle High Pressure Hydraulic Fluid During Operation Maintain Safe Distance Away Torque Lug Nuts 644 Nm 10 Bolts Check PTO Gap Length 75mm Overlap 150mm...

Страница 22: ...ped extended between 25 4 cm and 55 88 cm Different PTO lengths may need to be purchased to accommodate your terrain A 10 16 cm shorter or a 25 4 cm longer PTO can be ordered through your dealer from...

Страница 23: ...ft the burden of liability to the owner operator We recommend you inspect your wheel nuts to make sure they are properly installed Also check the wheel nuts on a regular basis to ensure they are tight...

Страница 24: ...ximum 28 cm 11 c Do not use any intermediate support as the attaching point d Store the safety chain by securing it around the main axle A frame of the grain cart Replace the safety chains if one or m...

Страница 25: ...are properly inflated See Initial Operation and Maintenance on page 22 for recommended instructions for tire pressure It is important that tires are inspected before and after unit loaded Check PTO fo...

Страница 26: ...er assembly after every 8 hours of use Lubricate the springs and retaining bolts on the bearing before prolonged storage of the grain cart GEARBOX Gearbox lubricant has been added to the gearbox durin...

Страница 27: ...place a shim between the spline coupler and the gearbox Excessive vibration Auger flighting or shaft is bent Drive shaft is bent Straighten or replace auger flighting Replace or straighten drive shaf...

Страница 28: ...ty check valve on the hydraulic cylinder used to raise and lower the upper auger assembly may be causing the problem If dirt is in the restrictor see Removing Dirt From Restrictors On Hydraulic Cylind...

Страница 29: ...lity primer paint especially before re applying graphite paint to the interior slopes of the grain tank 5 Retract all hydraulic cylinders to prevent the piston rods from rusting 6 Clean the tires befo...

Страница 30: ...d Auto Clutch JM0048374 3 55E Cross Kit Auto Clutch PTO JM0018449 4 Auto Clutch for Weasler JM0018500 5 Yoke Tube Sleeve Weasler Auto Clutch 55E JM0018519 6 Yoke Shaft Assembly Weasler Auto Clutch 55E...

Страница 31: ...14 20 414276 JM0025077 9 Bearing Cone for Superior Gearbox 14 20 514137 JM0025078 10 Bearing Cup for Superior Gearbox 18 20 413620 JM0025095 11 Bearing Cone for Superior Gearbox 18 20 413687 JM0025096...

Страница 32: ...x 16 3 4 Non Scale Hitch Bar JM0048289 4 Universal Hitch Mount Plate JM0029111 5 Scharmuller K80 4t Towing Spoon Hitch JM0046108 6 M20 Zinc Finish Lock Washer JM0046200 7 M20 2 5 x 75 Gr8 8 YZ Hex Bol...

Страница 33: ...M0017957 8 X1925 U Joint Bottom Shield 14 1 16 JM0036716 9 Cross Kit U Joint 44R CK 44R JM0017958 10 M16 2 0 Gr8 8 YZ Nylon Locking Hex Nut JM0002164 11 Drive Shaft Support Plate 10 7 8 JM0019550 12 M...

Страница 34: ...34 Spout Assembly 6 7 8 5 4 1 3 2 9 12 15 13 16 11 10 14 20 18 19 21 8 25 6 22 23 24 17 5...

Страница 35: ...1 1 3 4 x 4 Hydraulic Cylinder 1 2 Clevis and Tab ends HC FCS JM0018564 12 5 32 x 1 1 2 Cotter Pin JM0014348 13 1 2 x 1 3 4 Clevis Pin Usable Length 1 1 2 JM0018264 14 LED Field Light JM0001881 15 Tip...

Страница 36: ...ex Bolt JM0031474 1 3 4 5 6 Description Part No 1 18 x 132 1 2 Upper Flighting JM0032692 2 M12 1 75 x 140 Gr8 8 YZ Hex Bolt JM0031572 3 1 1 4 12 PN Gr5 Hex Jam Nut JM0001606 4 1 3 8 ID 3 OD Flat Washe...

Страница 37: ...M0002116 7 M8 1 25 x 35 Gr8 8 YZ Hex Bolt JM0048806 8 Master Link w Keeper 11 1 8 x 3 x 3 4 JM0035075 9 M16 2 0 Gr8 8 YZ Nylon Locking Hex Nut JM0002164 10 M8 1 25 Gr8 8 YZ Nylon Locking Hex Nut JM004...

Страница 38: ...Spline Washer 3 OD JM0000083 10 1 x 3 Clevis Pin with Cotter Pins JM0019407 11 M24 3 Gr8 8 YZ Nylon Locking Hex Nut JM0002165 12 M24 3 0 x 125 Gr8 8 YZ Hex Bolt JM0031228 13 Drive Dog Weldment 2 1 2 I...

Страница 39: ...king Hex Nut JM0002165 10 M6 x 20mm Self Tapping Screw JM0049187 11 Operator s Manual Canister JM0010115 12 AS Front Leg Brace 1925 2431 JM0042297 13 Main Frame Weldment 2431 JM0042244 14 Flip Up Auge...

Страница 40: ...5 12 11 9 7 6 16 16 3 2 x36 Hydraulic Cylinder Door Cylinder 1 3 4 x4 Hydraulic Cylinder Tip Spout Cylinder 13 15 14 19 18 17 8 20 1 3 x 24 Hydraulic Cylinder Fold Cylinder Bulk Head Fittings Locatio...

Страница 41: ...lve JM0018233 13 3 8 Male NPT x 3 8 Female NPT Swivel with 062 Orifice restrictor JM0018362 14 3 8 Female NPT x 3 8 Female NPT x 3 8 Female NPT Street T JM0018266 15 3 8 Male NPT x 3 8 Female JIC 90 D...

Страница 42: ...rbox Splice Plate 1925 2431 JM0039365 15 Clean Out Door 1925 2431 JM0000082 16 AS Wall Gearbox Splice Plate 1925 2431 JM0029603 17 AS Bottom Panel 27 1925 2431 JM0049439 18 AS Lower Mid Front Panel 20...

Страница 43: ...Rear Slope Corner Brace AS 2431 JM0029718 11 Rear Slope Corner Brace AS Bottom Half 1925 2431 JM0029720 12 Wide Rear Rail 97 5 32 x 19 29 32 1925 2431 JM0029241 Rails Description Part No 1 Corner 19 9...

Страница 44: ...Gusset 1925 2431 JM0029624 6 X Bracing 1925 2431 JM0029706 7 AS Tri Gusset 1925 2431 JM0029623 8 AS Wall Slope Brace 1925 2431 JM0029694 9 OAS Wall Slope Brace 1925 2431 JM0029695 10 Extra Brace Supp...

Страница 45: ...030 423mm x 423mm 14 4220 207 JM0048311 4 LED Field Light JM0001881 5 Limit Switch for Field Light ME 8111 JM0036040 6 Field Light Wire Limit Switch JM0048128 7 CE Main Harness 8 6m JM0048305 8 CE Rig...

Страница 46: ...Locking Hex Nut JM0002163 9 Light Bracket Mount Assembly 2431 JM0045272 10 M12 1 75 X 120 Gr8 8 YZ Hex Bolt JM0048574 11 CE Light Tank Mount Bracket JM0045299 12 M10 1 5 Gr8 8 YZ SF Hex Nut JM0002154...

Страница 47: ...JM0031363 5 M24 3 0 x 180 Gr8 8 YZ Hex Bolt JM0031353 6 OAS Axle Insert 1925 2431 JM0030300 7 OAS Adjustable Axle Clamp Plate 1925 2431 JM0030288 8 M24 2 0 Gr8 8 YZ Hex Nut JM0049492 9 M24 2 0 x 100 G...

Страница 48: ...lf Tapping Screw JM0001570 7 M6 1 0 Gr8 8 YZ Nylon Locking Hex Nut JM0002167 8 M6 1 0 x 20 Gr8 8 YZ Hex Bolt JM0002120 9 Digi Star 6 Point Junction Box JB 5 JM0019038 10 External 5 Pt Scale Mount Narr...

Страница 49: ...29455 10 Nylon Guided Rack Housing Weldment JM0030635 11 3 8 16 x 1 1 4 Gr5 Z Hex Bolt JM0016675 12 3 8 16 Gr5 Z Hex Nut JM0001707 13 Nylon Track Guide For Door Wheel JM0029354 14 Compression Spring 1...

Страница 50: ...JM0000254 6 Standard Inspection Window JM0000255 7 Inspection Window Kit JM0025752 8 Oval Window Grommet Long Oval Window JM0033504 9 Long Oval Window JM0033502 Inspection Windows 7 Description Part N...

Страница 51: ...p Up Auger Rest Pin 6 7 8 x 1 1 4 JM0028218 12 Slide Plate Flip Auger Rest JM0029715 13 Auger Rest Mount Bolt Plate 18 x 6 1 4 JM0030549 14 2 3 4 x 1 1 2 Rest Pad JM0020802 15 M6 Flat Washer JM0019447...

Страница 52: ...154 8 M12 1 75 Gr8 8 YZ Nylon Locking Hex Nut JM0002163 9 M12 Flat Washer JM0048779 10 Swing Out Ladder Adjustable Tab JM0020977 11 M10 1 5 Gr8 8 YZ Nylon Locking Hex Nut JM0002162 12 M10 Flat Oversiz...

Страница 53: ...ID 3 4 OD Z Flat Washer JM0003090 9 Rectangular Plastic Spacer for Spring Return JM0012973 10 1 4 20 x 1 1 4 Gr5 Z Hex Bolt JM0016673 11 2 Black Plastic Spacer 1 4 ID x 1 2 OD JM0002442 12 Spring Ret...

Страница 54: ...54 Roll Tarp Assembly Prop Up Bars Tarp Stand Off Crank Handle Holder Crank Handle U Joint Tarp Assembly Front Endcap Rear Endcap...

Страница 55: ...Z Centerlock Hex Nut JM0001512 21 M6 1 0 x 65 Gr8 8 YZ Hex Bolt JM0002121 22 M12 1 75 Gr8 8 YZ Nylon Locking Hex Nut JM0002163 23 Crank Holder zinc plated CH 1 JM0002967 24 Roll Tarp Handle Hanger Rub...

Страница 56: ...13 17 20 20 21 21 22 4 6 23 24 24 24 24 24 24 25 25 25 25 26 26 26 26 27 27 28 28 29 29 30 30 30 30 30 30 31 31 32 32 32 32 33 33 33 33 34 34 35 35 36 36 37 37 38 39 40 41 42 40 43 43 44 44 45 45 46...

Страница 57: ...0 30 Push in Unit 12L for Plastic Tube M18 x 1 5 12 x 1 5 12L Tube JM0050459 31 Straight Bulkhead Union M18 x 1 5 M18 x 1 5 JM0050457 32 M18 Flat Washer JM0050565 33 M18 x 1 5 Hexagon Nut DIN 80705 JM...

Страница 58: ...25mm Wide Clamp JM0050178 10 M10 1 5 Gr8 8 YZ SF Hex Nut JM0002154 11 CE Brake Kit Air Reservoir Bracket JM0047920 12 CE Brake Kit Valve Support JM0047838 Description Part No 13 Spacer for 3M Brake S...

Страница 59: ...Left Turn Yellow 2 Fog Aux Blue 3 Ground White 4 Right Turn Green 5 Right Marker Brown 6 Brake Red 7 Left Marker Black 1 2 3 4 5 6 7 Right Position Left Position Aux Aux Aux Right Turn Stop Left Turn...

Страница 60: ...7 8 8 9 9 10 10 11 12 12 13 14 14 14 10 10 10 15 16 17 20 18 19 21 18 22 23 24 24 25 10 26 27 27 12 12 28 4 6 29 29 29 5 30 30 30 30 29 32 33 31 34 31 31 33 35 32 33 31 34 31 31 33 35 38 37 39 37 40 3...

Страница 61: ...43 29 Straight Stud Coupling Push In Connection M22 x 1 5 12 x 1 5 Tube JM0050440 30 L Stud Coupling with Thrust and O ring M16 x 1 5 8 x 1 Tube 8 x 1 Tube JM0050441 31 Plastic Pipe 8 x 1 x 0 25m Blac...

Страница 62: ...JD324 JM0019644 9 Seal Kit 3 x 24 Cylinder JD324 1 JD480 JM0037895 10 3 8 Male NPT x 3 8 Female NPT 90 Degree Elbow JM0030059 11 PC 37 Check Valve JM0018233 12 3 8 Male NPT x 3 8 Female NPT Swivel wi...

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