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Brakes Service

The SpeedTender Pro is equipped with electric brakes. They need to be inspected and serviced immediately if a loss of performance is 

experienced. You need to service your SpeedTender Pro brakes at least once a year with normal use. 

How to use your electric brakes properly: 

Your SpeedTender Pro brakes are designed to work in synchronization with your tow vehicle brakes. Never use your tow vehicle or 

SpeedTender Pro brakes alone to stop the combined load.
Your SpeedTender Pro and tow vehicle will seldom have the correct amperage flow to the brake magnets to give you comfortable, safe 

braking unless you make proper brake system adjustments. Changing trailer load and driving conditions, as well as uneven alternator 

and battery output, can mean unstable current flow to your brake magnets. It is therefore imperative that you maintain and adjust your 

brakes as set forth in this manual, use a properly modulated brake controller, and perform the synchronization procedure noted below.
In addition to the synchronization adjustment detailed below, electric brake controllers provide a modulation function that varies the 

current to the electric brakes with the pressure on the brake pedal or amount of deceleration of the tow vehicle. It is important that your 

brake controller provide approximately 2 volts to the braking system when the brake pedal is first depressed and gradually increases 

the voltage to 12 volts as brake pedal pressure is increased. If the controller “jumps” immediately to a high voltage output, even during a 

gradual stop, then the electric brakes will always be fully energized and will result in harsh brakes and potential wheel lockup. 

To synchronize:

To ensure safe brake performance and synchronization, read the brake controller manufacturer’s instruction completely before 

performing the synchronization procedure.
Make several hard stops from 20 mph on a dry, paved road that is free of sand and gravel. If the SpeedTender Pro brakes lock and slide, 

decrease the gain setting on the controller. If they do not slide, slightly increase the gain setting, Adjust the controller just to the point of 

impending brake lockup and wheel skid.

How to adjust electric brakes:

1.  Park the SpeedTender Pro on firm and level ground.
2.  Block the trailer tires on the opposite side securely so that no forward or rearward movement is possible.
3.  Jack up the SpeedTender Pro.
4.  Secure the front and rear of the trailer on jack stands of adequate capacity.
5.  At the back of the wheel, on the brake backing plate, there is a small rubber plug near the bottom of the backing plate. Pry out this 

plug to give access to the star wheel adjuster.

6.  Insert the brake adjuster tool and maneuver it so that the tool engages with the teeth in the star wheel. The star wheel looks like a 

gear with exposed teeth on the perimeter.

7.  Turn the adjuster until the brake locks up (you can no longer rotate the wheel by hand). This centers the brake shoes on the brake 

drum so they are in the correct position.

8.  Back off the star wheel 8-10 clicks or as specified by the manufacturer. The wheel should spin freely with no apparent drag to slow it 

down. A slight scraping noise is normal as the wheel turns.

9.  Repeat this procedure for all the wheels.

When to adjust brakes: 

1.  After the first 200 miles of operating when the brake shoes and drums have “seated.”
2.  At 3,000 mile intervals or once a year, whichever comes first.

Brake Cleaning and Inspection:

Your SpeedTender Pro brakes must be inspected and serviced at yearly intervals, (or more often as use and performance requires). 

Magnets and shoes must be changed when they become worn or scored to prevent inadequate vehicle braking. Clean the backing 

plate, magnet arm, magnet, and brake shoes. Make certain all the parts removed are replaced in the same brake and drum assembly. 

Inspect the magnet arm for any loose or worn parts. Check shoe return springs, hold down springs, and adjuster springs for stretching or 

deformation and replace if required.

Содержание Speed Tender Pro

Страница 1: ...J M Manufacturing Co Inc 284 Railroad Street P O Box 547 Fort Recovery OH 45846 Ph 419 375 2376 Fax 419 375 2708 www jm inc com Rev 1 25 2024 Manual SpeedTender Pro O P E R A T O R S M A N U A L MODEL...

Страница 2: ......

Страница 3: ...and Wiring 31 Scale Display Box 35 Scale Bar Mount 35 Non Scale Bar Mount 35 A Frame and Hitch 36 Gooseneck 37 7k Axle 38 Chassis 39 Hydraulic Door 40 Motor and Shroud 40 Spare Tire Mount 41 Windows...

Страница 4: ...er or insufficient maintenance or iv normal wear or tear This warranty does not cover products that are previously owned and extends solely to the original purchaser of the product Should the original...

Страница 5: ...ctions that will help you achieve years of dependable performance and help maintain safe operating conditions If this machine is used by an employee or is loaned or rented make certain that the operat...

Страница 6: ...hes fences or on hillsides 9 Use care when moving or operating SpeedTender Pro near electric lines as serious injury or death can result from contact 10 Never adjust service clean or lubricate SpeedTe...

Страница 7: ...Min 8 7 Min 8 7 Min I 16 5 Max 16 5 Max 16 5 Max I 13 7 Min 13 7 Min 13 7 Min A B C D E F Max G Min G Max F Min E Capacity Total Weight Empty Tongue Weight Loaded Conveyor Unloading Rate Conveyor Axle...

Страница 8: ...Warning Always Use Safety Chains Decal JM0014995 8 Warning Trailer Can Roll Decal JM0014997 9 2 x 18 Red and White Reflective Strip JM0015079 10 Important Disconnect Power To Scale Decal JM0040056 11...

Страница 9: ...9 Decals 16 15 17 9 13 14 15 11 11 11 17 13...

Страница 10: ...htening procedure is listed for specific application Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware Make...

Страница 11: ...ler or a 5th wheel hook up 1 Back tow vehicle up to SpeedTender Pro 2 Align the vehicle s ball or lunette eye with the coupler or ring on the SpeedTender Pro 3 Lift tongue latch lever 4 Lower jack to...

Страница 12: ...to allow engine and hydraulics to warm up before increasing throttle speed NOTE If a hydraulic leak appears turn off immediately and take appropriate action NOTE See engine operator s manual for more...

Страница 13: ...to help prevent the chance of flipping 1 Unlatch and flip open all four of the lids 2 Remove both of the lynch pins from the clamp handles 3 Remove the snap pins from both of the side latches 4 Load...

Страница 14: ...lic power unit and increase throttle speed Allow hydraulic fluid to warm up 5 Raise the boom out of the boom rest using the handheld control Boom Rest Boom Arm Lynch Pin WARNING When operating the hyd...

Страница 15: ...m the discharge end of the conveyor 6 Lower the discharge end as far as possible and place into a 5 gallon bucket Using the handheld controller start the conveyor and run until completely empty 7 With...

Страница 16: ...a number 2 wheel bearing grease to repack the bearings 4 Inspect and service the brakes magnets and shoes They must be changed when they become worn or scored to prevent inadequate vehicle braking Cl...

Страница 17: ...Power Service Daily every 5 hours of use 1 Check oil level 2 Inspect for oil leaks and repair as necessary 3 Check all hoses fittings bolts and hardware to ensure they are secure and properly tighten...

Страница 18: ...R16 tires are standard on the SpeedTender Pro and should be inflated to 80 psi J M also recommends rotating your tires front to back not side to side every 1 200 miles or 12 months whichever comes fi...

Страница 19: ...cream scoop work it in until you see fresh grease come out of the top side of the bearing D Rotate 1 8 of a turn and repeat until the whole bearing is full of fresh grease 12 Place the inner bearing i...

Страница 20: ...d in the diagram below 2 Remove the discharge pan and rubber discharge pan to see if the belt is centered on the pulley 3 If the belt tracking is centered reinstall the head pan If tracking needs adju...

Страница 21: ...g Mounting Plate Jam Nut Belt Tensioning NOTE You need to adjust your belt tension at least once a year 1 Remove the head pan and head pan gasket 2 Loosen but do not remove the four bolts on the two b...

Страница 22: ...on a dry paved road that is free of sand and gravel If the SpeedTender Pro brakes lock and slide decrease the gain setting on the controller If they do not slide slightly increase the gain setting Adj...

Страница 23: ...dure allows the brake shoes to seat into the drum surface Brake Lubrication Before reassembling apply a light film of lubrication or similar grease or anti seize compound on the brake anchor pin the a...

Страница 24: ...agnet and install the magnet clip 5 Be sure that the magnet moves up and down freely on the lever arm post 6 Route the wiring in the same manner noted on removal Be sure that wires cannot bind pinch o...

Страница 25: ...Trailer is not adequately grounded Belt is not moving Hydraulic pump is not producing sufficient pressure or volume to belt motor a Check for pinched or leaking hydraulic line b Allow hydraulic oil to...

Страница 26: ...utes to warm up oil c Clean replace filler cap breather d Clear obstruction in suction hose e Replace plugged dirty oil filter element Hydraulic unit has poor performance at high RPM a Clean pressure...

Страница 27: ...nveyor On Off Rear Door Front Door Conveyor Swing Conveyor Up Down UP POSITION CONTROLS ENGINE CONTROLS ROLL TARP SCALE CONTROLS WC3 D UP HOLD UP MENU SETUP PRINT EXPORT GROSS NET RM START OPEN CLOSE...

Страница 28: ...ingthe switch select JM0037125 Description Part No 1 5 Switch Yellow Remote with 44 Cord SPT AF2 JM0014991 2 Onboard Controller LC Series and c450 JM0051370 3 DPDT On Off On Switch Three Position Swit...

Страница 29: ...troller LC Series and c450 JM0051370 5 Valve Bank Harness for Black Gold and Blue SpeedTender JM0041057 6 Avery Weigh Tronix 640XL Indicator 640XLI JM0007293 7 Avery Weigh Tronix 640XL Power Cord for...

Страница 30: ...S NET RM START OPEN CLOSE DOWN M DOWN UP DOWN LEFT TARE RIGHT BIN TALC CONV LIGHTS DOOR 1 DOOR 2 STOP SHIFT 16030 OPEN SHIFT CLOSE Load Cells 1 2 3 4 Description Part No 1 Onboard Intercomp Controller...

Страница 31: ...LED BLSTOL1 JM0007114 8 Oval Grommet for Brake Light LED OVLG1 JM0001897 9 LED Field Light with Weather Pack Connectors SpeedTender NitroGro JM0050942 10 ST Main Harness 419 475 JM0033700 11 ST Front...

Страница 32: ...ale Box Indicator To Left Brake Light To License Plate Light To Rear Top Harness To Rear Right Round Red Marker Light To Right Brake Light To A Frame or Gooseneck Harness F F A A B B C C D D L L E E G...

Страница 33: ...ront Lower Marker Light To Front Lower Marker Light N N O O P P B B N N P P O O 11 ST Front Chassis Wiring Harness 419 385 JM0019963 B B A B To Rear Top Marker Lights White Tan 2 118 7 7 7 7 K K S S T...

Страница 34: ...Conveyor Flood Light JM0046862 Black Black White White Black Black Flood Light 6 To To Onboard Onboard Controller Controller X X Y Y A A Scale Wiring Scale Display Interface Power Cord Plug in Print...

Страница 35: ...cket JM0031823 9 3 8 16 x 3 4 Gr5 Z SF Hex Bolt JM0001750 10 Seed Tender Scale Box Assembly JM0029945 Description Part No 1 Seed Tender Scale Mount Weldment SMST4W JM0009966 2 3 8 16 Gr2 Z Centerlock...

Страница 36: ...Seed Tender Chassis A Frame Weldment JM0002481 4 5 000 lb Max Lift Capacity Jack TWL 178T JM0001480 5 1 4 x 3 4 Self Tapping Screw JM0001570 6 Breakaway Switch with Cable BAS 1 JM0001843 7 2 5 16 Ball...

Страница 37: ...71 6 5 8 11 Gr2 Z Centerlock Hex Nut JM0002146 7 5 8 11 x 1 1 2 Gr5 Z Hex Bolt JM0002103 8 Jack Coupler JM0029606 9 3 8 16 Gr2 Z Centerlock Hex Nut JM0001512 10 1 4 20 Gr5 Z SF Hex Nut JM0001630 11 Ja...

Страница 38: ...m with Studs Nuts and Races JM0041461 10 Stud 9 16 18 x 2 13 16 JM0020625 11 Cup Large Inner 12 Ton 25520 JM0018102 12 Tapered Bearing Cone 25580 12 Ton JM0018104 13 2 1 4 ID Grease Seal 010 036 00 JM...

Страница 39: ...Rim 8 Hole 16 x 6 16x6 8 JM0003233 8 Aluminum Wheel Rim 8 Hole 16 x 6 16x6 8 JM0049426 9 Wheel Tire 235 85 R16 Load Range E Tire and 16x6 8 Hole Wheel Rim JM0009977 9 Wheel Tire 235 85 R16 Load Range...

Страница 40: ...d Talc JM0048679 Motor and Shroud 6 11 3 13 9 10 12 1 7 8 2 4 5 12V Battery used Description Part No 1 3 8 16 x 1 Gr5 Z SF Hex Bolt JM0002092 2 3 8 16 Gr5 Z SF Hex Nut JM0002152 3 1 4 20 x 6 Gr5 Z Hex...

Страница 41: ...s Description Part No 1 9 16 USS Flat Washer JM0050968 2 9 16 18 Conical Lugnut 4WS ST JM0008525 3 9 16 18 x 7 1 2 Full Thread Stud JM0010068 Description Part No 1 Window Seal 3 4 S Strip JM0000254 2...

Страница 42: ...512 6 Auger Band JM0016185 7 3 8 16 x 1 1 4 Gr5 Z Hex Bolt JM0016675 8 Oval 438 dia x 1 3 8 x 3 7 8 Z Carabiner JM0010511 Spout Options Description Part No 1 LC Series Seed Tender Vinyl Hopper Cover J...

Страница 43: ...Gr5 Z Carriage Bolt JM0001639 9 1 1 4 Flange Bearing 2 bolt ST 114BST375 JM0001811 10 3 8 16 Gr5 Z SF Hex Nut JM0002152 11 3 8 16 x 3 4 Gr5 Z SF Hex Bolt JM0001750 12 5 8 11 Gr5 Z SF Hex Nut JM000215...

Страница 44: ...44 7 38 37 18 36 5 2 16 13 17 15 Conveyor Idler End 1 5 13 2 3 4 14 7 6 5 18 8 17 2 9 16 15 39 10 12 20 11 19 1 34 21 32 33 22 31 23 18 27 25 24 26 29 28 30 35 40...

Страница 45: ...JM0009998 18 3 8 16 Gr2 Z Centerlock Hex Nut JM0001512 19 Conveyor Hopper Brush Mount JM0027027 20 Seed Tender Cleanout Door JM0027026 21 1 2 13 x 1 1 4 Gr5 Z Hex Bolt JM0001513 22 1 2 ID 1 3 8 OD Z...

Страница 46: ...Washer JM0003090 7 2 3 4 x 1 1 2 Rest Pad JM0020802 8 1 4 20 Gr2 Z Centerlock Hex Nut JM0001505 9 10 24 Z Nylon Locking Hex Nut JM0016030 10 Nylon T Handle Latch Keeper JM0035260 11 10 24 x 1 Slotted...

Страница 47: ...t c450 JM0035194 3 Rear Clamp Bar c450 JM0033375 4 1 4 Diameter Snap Ring JM0001870 5 3 8 16 x 1 Gr5 Z Carriage Bolt JM0001632 6 SpeedTender Pro Lock Down Bolt on Plate JM0020505 7 3 8 16 Gr5 Z SF Hex...

Страница 48: ...Ground JM0081745 5 6 x 1 2 Self Tapping Screw JM0085325 6 Battery Disconnect Switch JM0053441 7 Battery Disconnect Cable 96 JM0054583 8 Complete Battery Disconnect Assembly JM0054599 Description Part...

Страница 49: ...Boom Arm Description Part No 1 1 8 Gr2 Z Centerlock Hex Nut JM0002149 2 1 8 x 9 Gr8 Z Hex Bolt JM0001708 3 Boom Arm c450 JM0041093 4 1 2 13 x 6 Gr5 Z Hex Bolt JM0016679 5 1 2 13 Gr2 Z Centerlock Hex N...

Страница 50: ...001890 7 3 8 16 x 1 Gr5 Z SF Hex Bolt JM0002092 Description Part No 1 3 8 16 x 1 Gr8 Z SF Hex Bolt JM0001509 2 Vertical Axis Pin Weldment VAPW JM0002238 3 1 1 4 7 Gr2 Z Hex Nut JM0001700 4 Vertical Ax...

Страница 51: ...e JIC x 12 ORB Male Elbow 6801 12 12 JM0037489 9 Honda GX390 Engine JM0001749 Hydraulic Motor Assembly 2024 Older 9 10 Description Part No 1 Pressure Gauge 0 3000 PSI P562713 JM0037742 2 4 Male SAE OR...

Страница 52: ...determine which seal kit is right for you JM0037895 JM0082369 26 27 26 Parts here are specifically for a blue valve 17 18 18 1 20 21 8 22 19 24 25 23 12 13 14 15 16 28 When installing a hydraulic jac...

Страница 53: ...Serviceable Pilot Check Valve JM0061684 14 Check Valve Cartridge CPB25 JM0074412 15 3 8 Male NPT x 3 8 Male ORB Straight JM0061726 16 3 8 Male JIC x 3 8 Male ORB Straight JM0043614 17 3 8 x 25 Hydraul...

Страница 54: ...oor Cylinder Front Door Cylinder Swing Cylinder 1 1 2 1 1 3 4 5 6 7 7 6 6 6 8 8 9 10 16 17 18 19 28 29 27 26 25 24 23 22 21 20 Boom Cylinder 8 13 11 12 14 15 8 30 20 20 2024 and older models will have...

Страница 55: ...2 4 Male JIC x 6 Male ORB Elbow JM0079970 13 Steel Hose for PO Check JM0079973 14 3 8 Male JIC x 3 8 Male ORB 90 Degree Elbow JM0026121 15 6 GPM PO Check Valve Cartrige ST Boom Cylinder JM0082405 16 1...

Страница 56: ...6 Rear Door Cylinder Front Door Cylinder Swing Cylinder Boom Cylinder 1 1 2 1 1 3 4 5 6 7 7 6 6 6 8 8 8 9 10 13 11 12 14 15 16 17 28 29 30 26 27 25 24 23 22 20 18 19 21 8 Gold Hydraulic Valve JM008042...

Страница 57: ...JIC x 6 Male ORB Elbow JM0079970 13 Steel Hose for PO Check JM0079973 14 3 8 Male JIC x 3 8 Male ORB 90 Degree Elbow JM0026121 15 6 GPM PO Check Valve Cartrige ST Boom Cylinder JM0082405 16 1 2 x 34 H...

Страница 58: ...e Hydraulic Valve JM0080825 Rear Door Cylinder Front Door Cylinder Swing Cylinder 1 1 1 1 3 4 2 5 6 7 7 6 6 6 8 8 9 10 16 18 19 22 21 24 23 26 25 28 27 30 31 32 29 20 Boom Cylinder 8 13 11 12 14 15 8...

Страница 59: ...Cartrige ST Boom Cylinder JM0082405 16 1 2 x 34 Hydraulic Hose 34inch8M3k 8G 8FJX 8G 8FJX JM0025347 17 1 2 x 34 Hydraulic Hose 34inch8M3k 8G 6MPX 8G 8FJX JM0010285 18 1 2 Male JIC x 1 2 Male ORB Extra...

Страница 60: ...60 Talc Applicator 9 11 10 12 5 13 14 16 6 5 8 7 3 2 15 17 18 4 20 1 19 22 23 24 26 15 25 28 29 27 Hydraulic Valve Mount 21...

Страница 61: ...Series Flex Auger Flighting Weldment 88 5 8 2020 and Newer JM0083248 14 1 4 20 Gr5 Z SF Hex Nut JM0001630 15 3 8 16 Gr5 Z SF Hex Nut JM0002152 16 3 8 16 x 2 Gr5 Z SF Hex Bolt JM0016070 17 2 Exhaust C...

Страница 62: ...ee Elbow JM0042849 8 Flow Control Talc Applicator FC51 5 0 2 GPM JM0026104 9 1 2 Male JIC x 1 2 Male NPT x 1 2 Male JIC Tee JM0026119 10 1 2 Male JIC x 1 2 Female JIC Swivel 90 Degree Elbow 6500 08 08...

Страница 63: ...raulic Hose 116inch4M3K 4G 6FJX 4G 6FJX JM0042861 5 1 2 x 20 Hydraulic Hose 20inch8M3K 8G 8MJ 8G 8FJX JM0042862 6 3 8 Male JIC x 1 2 Male NPT 90 Degree Elbow JM0042849 7 12 Male ORB x 8 Female NPT Str...

Страница 64: ...essure Relief Valve for Blue Force America Valve RV1 8 S 0 36 JM0081542 7 5 16 18 x 6 1 2 Socket Head Cap Screw JM0081547 8 O Ring Between Force America Valve Banks JM0051416 9 Talc Check Valve for Bl...

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