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14

Troubleshooting

 

WARNING

BE CERTAIN ALL POWER IS SHUT OFF WHEN SERVICING THE GRAIN CART

• 

Repack the bearings in the hub assembly once a year or as needed. Use a good quality LS EP2 severe duty, high shock load, lithium-

based grease.  Also check the seal for wear and replace if necessary.

• 

Check the grain cart periodically for cracks in welds and for other structural damage.  Have cracked welds fixed immediately.  Failure to 

do so could result in extensive damage to the grain cart and greatly reduce the life of the cart.

• 

Lubricate the slides on the clean-out door.

• 

Check all hydraulic hoses for wear and replace as necessary.

• 

Make sure all tires are properly inflated.  See “Initial Operation and Maintenance” on page 10 in the Owner’s Manual for recommended 

instructions for tire pressure.  It is important that tires are inspected before and after unit loaded.

• 

Check PTO for wear of plates in the slip clutch.  Replace if needed.

• 

Make sure that all guards and shields are in place before operating the grain cart.

Routine Maintenance

 WARNING

MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART.  MAINTENANCE AND REPAIR SERVICE WORK TO BE 

PERFORMED BY QUALIFIED SERVICE PERSONNEL ONLY.

Trouble

Possible Cause

Possible Remedy

Auger will not return to down 

position or move from stow 

position

Faulty check valve

Replace check valve 

Faulty lock and load solenoid

Disconnect power to lock and load.  If the auger is able to move, the lock and 

load solenoid needs to be replaced

Upper flighting and lower flighting 

are locked together

Bearing on top of upper auger flighting needs adjusting.  When the auger is in 

the engaged position, there must be 1/8” (0,32cm) gap between bottom of top 

bearing and top of upper tube housing (See “Adjusting the Lower and Upper 

Flighting” on page 15)

Feed gate open

Close the feed gate

Lock and Load not  operating 

correctly

Make sure the limit switch on the feed gate indicator assembly is functioning 

properly

Hanger bushing assembly at 

the top of the lower auger 

flighting is hot

Top of the hanger bushing 

assembly is rubbing against the 

drive dog

Loosen the two bolts and re-adjust the position of the hanger bushing assembly.  

Re-tighten bolts
Remove the lower flighting assembly and place a shim between the spline 

coupler and the gearbox

Excessive vibration

Auger flighting or shaft is bent

Straighten or replace auger flighting

Drive shaft is bent

Replace or straighten drive shaft

Grain flow stoppage

Bolt sheared in drive dog

Replace bolt in drive dog.  Engage upper and lower flighting at a slow rate of 

speed.  (Drive dogs and lugs are being engaged too fast.)

Folding auger before complete stop Upper and lower flightings are disengaging before auger comes to a complete 

stop.  Replace bolt in the drive dog.  Never engage or disengage the upper and 

lower flightings until the augers come to a complete stop.

PTO key sheared

Replace key and tighten set screw

Auger tube is breaking away 

from the grain cart at the 

hinge area or the ram in the 

hydraulic folding cylinder is 

bent

Upper auger is extended in the 

upright position while traveling in 

the field

Repair or place folding cylinder if necessary.  Remember to lower auger to the 

field position after unloading.

Содержание 750

Страница 1: ...Rev 1 30 2020 GRAIN CART O P E R A T O R S M A N U A L MODEL Manual J M Manufacturing Co Inc 284 Railroad Street P O Box 547 Fort Recovery OH 45846 Ph 419 375 2376 Fax 419 375 2708 www jm inc com...

Страница 2: ...2 Stance Rear Opposite Auger Side Auger Side Front...

Страница 3: ...aration Repair Parts List and Diagrams 16 Wheel Rims and Tires 17 Non Scale Hub Spindle Assembly 18 Power Take Off PTO Shaft Assembly Comer 19 130 Degree Gearbox Assembly Superior 20 Driveline Assembl...

Страница 4: ...or insufficient maintenance or iv normal wear or tear This Warranty does not cover products that are previously owned and extends solely to the original purchaser of the product Should the original p...

Страница 5: ...e possibility of personal injury or death DANGER WARNING CAUTION This Safety Alert symbol indicates a hazard and means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Indicates an imminently hazardous...

Страница 6: ...AUSED BY LOOSE WHEEL NUTS CHECK TIRE INFLATION DO NOT INFLATE TIRES MORE THAN 6 PSI OVER THE RECOMMENDED PRESSURE PRINTED ON THE SIDE OF THE TIRE 1 14 15 17 8 18 WARNING HIGH PRESSURE FLUID HAZARD To...

Страница 7: ...041058 RED YELLOW GREEN 1 2 3 4 5 6 7 Ground Rear Of Plug Notes Grain Cart Light Harness Tail Running Lights 1 12V Output Min 15A Fuse 2 Flow Control Spout Implement Lights Left Turn Hazards Right Tur...

Страница 8: ...tightening procedure is listed for specific application Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware M...

Страница 9: ...ent personal injury Relieve all pressure before disconnecting fluid lines Before applying pressure make sure all connections are tight and components are in good condition Never use your hand to check...

Страница 10: ...ould be telescoped extended between 10 and 22 Different PTO lengths may need to be purchased to accommodate your terrain A 4 shorter or a 10 longer PTO can be ordered through your dealer from J M Manu...

Страница 11: ...the equipment and its load Observe these recommended maximum road speeds or local speed limits which may be lower Grain cart empty Do not travel more than 20 mph 32 km hr and do not tow loads more th...

Страница 12: ...ess to the tractor electrical outlet Make sure that all flasher and turn indicator lights are working properly before incidental highway travel CAUTION Do NOT operate the grain cart before reading and...

Страница 13: ...er bearing located at the top end of the upper auger assembly after every 8 hours of use Lubricate the springs and retaining bolts on the bearing before prolonged storage of the grain cart GEARBOX Gea...

Страница 14: ...lower flighting are locked together Bearing on top of upper auger flighting needs adjusting When the auger is in the engaged position there must be 1 8 0 32cm gap between bottom of top bearing and top...

Страница 15: ...equence the upper flighting may need adjusting Before making adjustment to the upper flighting check to see if the lugs and drive dogs on the auger assemblies are locking together If they are not lock...

Страница 16: ...t all hydraulic cylinders to prevent the piston rods from rusting 6 Clean the tires before storage Inflate the tires at regular intervals 7 Open the clean out doors at the base of the grain tank Remov...

Страница 17: ...Hub CR 43771 JM0018955 6 Large Bearing HM218248 JM0018849 7 Large Race HM218210 JM0018848 8 W 881 Hub with Large and Small Races 3 4 Studs Nuts 11 13 Pilot JM0020510 9 Wheel Stud 3 4 16 x 1 3 4 91356...

Страница 18: ...Sleeve Comer PTO 16489 JM0025159 18 Ball 5 8 Comer PTO 00085 JM0025160 19 Yoke C15 Comer PTO 18428 JM0025161 20 Spring Comer PTO Compression for Slip Clutch 7 8 x 1 1 2 14022 JM0025162 Description Pa...

Страница 19: ...77 9 Bearing Cone for Superior Gearbox 14 20 514137 JM0025078 10 Bearing Cup for Superior Gearbox 18 20 413620 JM0025095 11 Bearing Cone for Superior Gearbox 18 20 413687 JM0025096 12 Seal for Superio...

Страница 20: ...lf Moon Key JM0018772 9 1 3 4 4 Bolt Flange Bearing 5 8 Bolt Hole UCF 20928 JM0018774 10 5 8 11 x 1 3 4 Gr5 Z Hex Bolt JM0016681 11 5 8 11 Gr2 Z Centerlock Hex Nut JM0002146 12 3 8 16 x 1 Gr5 Z SF Hex...

Страница 21: ...1 4 Pin and Collar 212PC JM0018259 8 2 1 2 Hitch Spool Plate HSPS 1 JM0018195 9 1 8 Gr2 Z Centerlock Hex Nut JM0002149 10 2 1 2 Hitch Spindle Collar JM0018219 11 1 8 x 4 1 2 Gr5 Z Hex Bolt JM0016687...

Страница 22: ...M0002111 8 Lower Auger Liner 18 LAL 18 JM0026558 9 3 8 16 x 1 Gr8 Z Hex Bolt JM0001485 10 3 8 ID 1 OD Z Flat Washer JM0003061 11 Gate Indicator Rod Weldment 92 750 875 JM0022092 12 3 8 16 Gr5 Z SF Hex...

Страница 23: ...18 JM0022084 2 18 Upper Flighting Weldment UF 18 JM0018356 3 1 2 13 x 5 1 2 Gr5 Z Hex Bolt JM0001498 4 1 1 4 12 PN Gr5 Hex Jam Nut JM0001606 5 Top Auger Collar 1 3 4 OD x 1 1 2 Lg JM0021646 6 1 1 4 F...

Страница 24: ...angular BP 18NS JM0013373 3 Hinge for 18 Flow Control Spout HP 18 JM0018432 4 1 2 13 x 2 Gr5 Z Hex Bolt JM0001593 5 5 32 x 1 1 2 Cotter Pin JM0014348 6 1 2 x 1 3 4 Clevis Pin Usable Length 1 1 2 JM001...

Страница 25: ...ith 7 prong Connector End for Grain Cart JM0020439 8 Limit Switch for Field Light ME 8111 JM0036040 9 Field Light Wire Limit Switch JM0048128 10 LED Field Light with Bullet Connector JM0050949 11 7 Pr...

Страница 26: ...3 3 2 x36 Hydraulic Cylinder Door Cylinder 1 3 4 x4 Hydraulic Cylinder Tip Spout Cylinder 2 1 2 x24 Hydraulic Cylinder Fold Cylinder Tip Spout Cylinder Fold Cylinder Door Cylinder 8 13 10 6 7 16 10 2...

Страница 27: ...Hydraulic Hose 176inch4M3k 4G 8MP 4G 6MP JM0048443 10 1 4 x 160 Hydraulic Hose 160inch4M3k 4G 8MP 4G 6MP JM0047098 11 Lock N Load Assembly JM0048754 12 1 4 x 21 Hydraulic Hose 21inch4M3k 4G 4MP 4G 6M...

Страница 28: ...4 x4 Hydraulic Cylinder Tip Spout Cylinder 2 1 2 x24 Hydraulic Cylinder Fold Cylinder Tip Spout Cylinder Fold Cylinder Door Cylinder 8 13 10 6 7 16 6 2 Couplers Welded to Shell 6 17 18 11 19 20 22 21...

Страница 29: ...11 Lock N Load Assembly JM0048754 12 1 4 x 21 Hydraulic Hose 21inch4M3k 4G 4MP 4G 6MPX JM0024896 13 3 8 Male NPT x 3 8 Female NPT Swivel with 062 Orifice Restrictor JM0018362 14 3 8 Male NPT x 3 8 Fem...

Страница 30: ...10 1 4 20 x 3 4 Gr5 Z SF Hex Bolt JM0001642 12V LOAD CELLS A B 2 1 1 2 2 1 1 2 A B T P 1 2 3 4 Relay To Junction Box Note Mount the hydraulic valve after all the hoses are attached but not tightened T...

Страница 31: ...x 3 4 Gr5 Z Hex Bolt JM0001507 10 GT 400 Scale Monitor Display Bracket JM0000361 10 GT 560 Scale Monitor Display Bracket JM0046976 11 3 8 16 x 1 Gr5 Z SF Hex Bolt JM0002092 12 3 8 16 Gr5 Z SF Hex Nut...

Страница 32: ...table Axle Insert XL 58 Opposite Auger Side JM0022240 2 1 8 x 9 Gr8 Z Hex Bolt JM0001708 3 1 8 Gr2 Z Centerlock Hex Nut JM0002149 4 Fully Adjustable Axle Clamp Plate CP 1B JM0024183 5 Fully Adjustable...

Страница 33: ...3 8 16 x 1 3 4 Gr5 Z Hex Bolt JM0002097 7 3 8 16 Gr2 Z Centerlock Hex Nut JM0001512 8 Hose Holder Bracket for Standard Grain Cart HHB 1C JM0012711 9 Rubber Grommet 1 1 2 ID 2 1 8 OD 3 16 Gap JM001692...

Страница 34: ...Sideboard 168 x 2 1 2 750 18 JM0013646 3 Back Endboard 139 x 7 750 18 JM0013351 4 Corner 7 1 2 750 18 Low 1051 High JM0021398 5 High Sideboard 168 x 7 750 18 JM0013350 6 Front Endboard 139 x 7 750 18...

Страница 35: ...1 Keyway Washer for Door Rack JM0029454 12 15 Tooth Sprocket 3 4 Bore w Key JM0029455 13 Rack Track Weldment for Door 27 1 2 JM0030634 14 Rack Wheel Weldment JM0028897 15 Stub Shaft 3 4 x 4 1 8 w Thre...

Страница 36: ...36 Roll Tarp Assembly...

Страница 37: ...be JM0002449 20 1 4 x 1 1 4 HD Spiro Roll Pin JM0046782 21 Roll Tarp Guide Roller JM0038446 22 1 USS Flat Washer JM0003063 23 Spring Return Cable Grain Carts JM0012981 24 3 8 16 x 1 1 2 Gr5 Z Hex Bolt...

Страница 38: ...ID 3 4 OD Z Flat Washer JM0003090 9 Rectangular Plastic Spacer for Spring Return JM0012973 10 1 4 20 x 1 1 4 Gr5 Z Hex Bolt JM0016673 11 2 Black Plastic Spacer 1 4 ID x 1 2 OD JM0002442 12 Spring Ret...

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