Jäger Z80-H530.08 S8VW3, Руководство пользователя

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Item no. 10405047-02, Revision 04 3 ( 48 )
Contents:
Translation of the original manual
1 Preliminary information 5
1.1 Purpose of the manual ...................................................... 5
1.2 Explanation of symbols used .......................................... 5
2 Transport and packaging 6
2.1 Scope of supply of HF spindle ........................................ 6
2.1.1 Optional accessories............................................. 6
2.1.2 Documentation supplied.................................... 7
2.2 Packaging of HF spindle.................................................... 7
3 Designated use 8
3.1 Permissible types of machining ..................................... 8
3.2 Permissible materials ......................................................... 8
4 Safety instructions 9
4.1 Safe working........................................................................ 10
4.2 Shutdown of HF spindle ................................................. 11
4.3 Installation and maintenance ....................................... 11
4.4 Modification and repair................................................... 11
4.5 Improper operation .......................................................... 11
5 Technical description 12
5.1 Connections of HF spindle ............................................. 12
5.2 Electrical connection........................................................ 13
5.3 Cooling .................................................................................. 13
5.4 Sealing air............................................................................. 13
5.5 Taper cleaning .................................................................... 13
5.6 Pneumatic tool change ................................................... 13
6 Technical Specifications 14
6.1 Dimensions .......................................................................... 15
6.2 Technical data sheet (KL7003 , AC-Motor) ............... 16
6.2.1 Performance Diagram........................................ 17
6.3 Wiring diagram................................................................... 18
6.4 Motor protection PTC 160°C.......................................... 20
6.5 Tool change monitoring ................................................. 21
6.6 Displacement measuring system (Ott-Jakob)......... 22
6.6.1 Technical Specifications .................................... 22
6.6.2 Signals...................................................................... 23
6.6.3 Installation.............................................................. 24
6.6.4 Scaling...................................................................... 24
6.7 Speed and position sensor (MiniCoder).................... 25
6.7.1 Technical Specifications .................................... 25
6.8 Air-borne noise emissions.............................................. 26
7 Operating location 27
8 Installation 28
8.1 Installing the HF spindle ................................................. 28
8.2 Diameter of media supply line ..................................... 29
8.3 Cooling water...................................................................... 29
8.3.1 Quality of cooling water.................................... 29
8.3.2 Setting the cooling.............................................. 29
8.4 Compressed air................................................................... 30
8.4.1 Air purity classes (ISO 8573-1) ......................... 30
8.4.2 Setting the sealing air ........................................ 30
8.4.3 Setting values........................................................ 31
8.5 Sensor electronics of measuring system (optional
accessory) ............................................................................. 31
8.5.1 Wiring of measuring system ............................ 31
9 Commissioning
32
9.1 Running-in schedule ........................................................ 32
9.2 Daily start-up....................................................................... 33
9.3 Shutdown signal................................................................ 33
9.4 Commissioning after storage........................................ 33
10 Tool change 34
10.1 Clockwise and counter-clockwise ............................... 34
10.2 Pneumatic taper change ................................................ 35
10.2.1 Automatic hollow shank taper tool clamp
.................................................................................... 35
10.3 Tool changing station (optional accessory)............. 36
10.3.1 pneumatic taper change................................... 36
10.3.2 Installing the changing station....................... 36
10.3.3 Maintenance.......................................................... 36
10.4 Workflow .............................................................................. 37
10.4.1 Pneumatic workflow........................................... 37
10.4.2 Electrical workflow .............................................. 38
10.4.3 Signals...................................................................... 38
11 Tools for high speed cutting 39
12 Maintenance 40
12.1 Ball bearings ........................................................................ 40
12.2 Daily cleaning ..................................................................... 40
12.2.1 Before commencing work ................................ 40
12.2.2 With every tool change ..................................... 41
12.2.3 Every time the clamping device is changed
.................................................................................... 41