Jäger Z80-D460.02 K3, Руководство пользователя

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Item no. 10304015, Revision 00 3 ( 40 )
Contents:
Translation of the original manual
1 Preliminary information 4
1.1 Purpose of the manual....................................................... 4
1.2 Explanation of symbols used........................................... 4
2 Transport and packaging 5
2.1 Scope of supply of HF spindle......................................... 5
2.1.1 Service set.................................................................. 5
2.1.2 Optional accessories.............................................. 5
2.1.3 Documentation supplied..................................... 6
2.2 Packaging of HF spindle.................................................... 6
3 Designated use 6
3.1 Permissible types of machining...................................... 6
3.2 Permissible materials.......................................................... 6
4 Safety instructions 7
4.1 Safe working .......................................................................... 8
4.2 Shutdown of HF spindle.................................................... 9
4.3 Installation and maintenance.......................................... 9
4.4 Modification and repair ..................................................... 9
4.5 Improper operation ............................................................ 9
5 Technical description 10
5.1 Connections of HF spindle ............................................. 10
5.2 Electrical connection ........................................................ 10
5.3 Cooling .................................................................................. 11
5.4 Sealing air ............................................................................. 11
5.5 Pneumatic tool change.................................................... 11
6 Technical Specifications 12
6.1 Dimensions .......................................................................... 13
6.2 Technical data sheet (KL3014 , AC-Motor)................ 14
6.2.1 Performance Diagram........................................ 15
6.3 Wiring diagram ................................................................... 16
6.4 Motor protection PTC 160°C.......................................... 17
6.5 Speed sensor (digital differential magneto resistor)
.................................................................................................. 18
6.6 Air-borne noise emissions .............................................. 18
7 Operating location 19
8 Installation 20
8.1 Installing the HF spindle.................................................. 20
8.2 Diameter of media supply line...................................... 21
8.3 Cooling water...................................................................... 21
8.3.1 Quality of cooling water.................................... 21
8.3.2 Setting the cooling............................................... 21
8.4 Compressed air.................................................................... 22
8.4.1 Air purity classes (ISO 8573-1).......................... 22
8.4.2 Setting the sealing air ......................................... 22
8.4.3 Setting values......................................................... 23
9 Commissioning 24
9.1 Running-in schedule.......................................................... 24
9.2 Daily start-up ........................................................................ 25
9.3 Shutdown signal ................................................................. 25
9.4 Commissioning after storage ......................................... 25
10 Tool change 26
10.1 pneumatic direct change................................................. 26
10.1.1 Changing the collet ............................................. 27
10.2 Tool changing station (optional accessory) .............. 28
10.2.1 pneumatic direct change................................... 28
10.2.2 Installing the changing station........................ 28
10.2.3 Maintenance........................................................... 28
11 Tools for high speed cutting 29
11.1 Broken-off tool ..................................................................... 30
12 Maintenance 31
12.1 Ball bearings ......................................................................... 31
12.2 Daily cleaning....................................................................... 31
12.2.1 Before commencing work ................................. 31
12.2.2 With every tool change ...................................... 32
12.3 In the case of storage......................................................... 32
12.4 Monthly maintenance....................................................... 32
12.5 Long periods of storage ................................................... 32
12.6 Maximum storage time..................................................... 32
13 Dismantling 33
13.1 Disposal and environmental protection .................... 33
14 Service and repairs 34
14.1 Service partners................................................................... 34
14.2 Malfunctions ......................................................................... 35
15 Warranty 38
16 Declaration of Incorporation 39