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Technical Specifications

Item no. 10302090, Revision 04

12 ( 36 )

Technical Specifications

Bearings

Hybrid ball bearing (pcs)

Lifetime lubricated

maintenance free

Power values

Uncooled

Pmax./5s

S6-60%

S1-100%

Rated power

2,1

0,9

[kW]

Torque

0,411

0,24

0,214

[Nm]

Voltage

192

154

167

[V]

Current

5,5

4,6

[A]

Motor data

Motor technology

3-phase asynchronous drive

(no brushes or sensors)

Frequency

2.000 Hz

Motor poles (pairs)

Rated rotation speed

60.000 rpm

Acceleration/braking value
Per second

10 000 rpm

(other values by consultation)

Characteristics

Speed sensor

Differential magneto resistor

(TTL)

Number of signals = 6

Motor protection

PTC 160°C

Housing

Aluminium

Housing diameter

61,9 mm

Cooling

Uncooled

Heat dissipation

Via the spindle holder

Housing temperature

< + 45° C

Ambient temperature

+ 10°C … + 45°C

Sealing air

Protection category

(sealing air turned on)

IP54

ESD protection

Tool change

Pneumatic direct change

Collet type

8/5°

Clamping range up to

6 mm (1/4")

Clockwise

Coupler plug

9-pin (SpeedTEC)

Weight

~ 3,3 kg

Содержание Z62-D260.02 S5A

Страница 1: ...Manual Z62 D260 02 S5A High Frequency Spindle Pneumatic direct change...

Страница 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Страница 3: ...ntial magneto resistor 18 6 6 ESD protection 18 6 7 Air borne noise emissions 19 7 Operating location 19 8 Installation 20 8 1 Installing the HF spindle 20 8 2 Diameter of media supply line 20 8 3 Com...

Страница 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 5: ...F spindle q High Frequency Spindle q Collet q Service set q Transport packaging Check the high frequency spindle for completeness upon delivery 2 1 1 Service set q Collet grease q Felt cleaning taper...

Страница 6: ...th the Machinery Directive and cannot perform any function independently The HF spindle can only be operated in conjunction with a machine tool and a frequency con verter 3 1 Permissible types of mach...

Страница 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Страница 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Страница 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Страница 10: ...quency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency converter manual for further information The FC detects the...

Страница 11: ...akanishi Jaeger GmbH Request the tolerances and production plan for the spindle holder Produce the spindle holder from a thermally conductive material e g alu minum Observe the dimensions of the clamp...

Страница 12: ...poles pairs 2 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of si...

Страница 13: ...Technical Specifications Item no 10302090 Revision 04 13 36 Inner taper run out 1 6 1 Dimensions Clamping range...

Страница 14: ...20 000 30 000 40 000 50 000 60 000 rpm Speed 9 084 18 996 28 840 38 644 48 428 58 354 rpm Frequency 333 667 1 000 1 333 1 667 2 000 Hz Rated power 0 203 0 403 0 537 0 665 0 786 0 901 kW Torque 0 214...

Страница 15: ...95 0 760 1 105 1 457 1 781 2 075 kW Torque 0 374 0 411 0 385 0 374 0 362 0 347 Nm Voltage 42 80 108 137 165 192 V Current 8 4 8 9 9 9 9 8 9 A Cos 0 91 0 88 0 86 0 87 0 87 0 86 Note on operation with s...

Страница 16: ...0 5 mm BK 0 5 mm RD 0 14 mm RD 0 14 mm GN 0 14 mm YE 0 14 mm Spindelstecker FS9M S5 spindle plug FS9M S5 2 0 hh mm Z hler optional counter optional BK BK 1 Perschewski 05 09 18 1 29027470 g f e d c b...

Страница 17: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Страница 18: ...ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000 mV 15 V 680 3000 mV 24 V 220 1000 mV 24 V 680 3000 mV Unnecessary if a resistor is in...

Страница 19: ...G Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always we...

Страница 20: ...n to the tightening direction If the HF spindle is equipped with sealing air Make sure that no air flow can occur in the bearing area Always use sealed cable boxes when connecting electrical lines Mou...

Страница 21: ...n air quality see Air purity classes ISO 8573 1 21 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Страница 22: ...functionality u Never operate the HF spindle without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The...

Страница 23: ...ion The temperature difference between the HF spindle and the usage lo cation should not exceed 10 C Carry out all steps in the Maintenance 28 section Operate the HF spindle at a maximum of 50 of the...

Страница 24: ...ion Only use tools with the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the direction of rotation of the HF spindle on t...

Страница 25: ...on occurs during cleaning Clean the inner taper of the shaft with the felt cone from the service set Clean the collet with the brush Apply a light greasy film to the taper of the collet To do this onl...

Страница 26: ...llet out of the shaft The collet opens Only the tool is deposited in the changing station Tip Fast tool change u Use a tool with a stop ring This means that there is no need to re adjust the immersion...

Страница 27: ...nically sound Only use tools with a tool shank diameter that corresponds to the inner di ameter of the collet For example do not use shanks with a diameter of 3 mm in collets for 1 8 3 175 mm Also see...

Страница 28: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Страница 29: ...ed from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of...

Страница 30: ...sal and environmental protection More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domes...

Страница 31: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Страница 32: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Страница 33: ...d too tightly q Only tighten the clamping screws of the spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automati...

Страница 34: ...serve all points in the Tool change 24 and Mainte nance 28 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining...

Страница 35: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Страница 36: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z62 D260 02 S5A Item no 10302090 Revision 04 Date 01 09 2023 Language EN Jaeger Spindles North Ame...

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