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Declaration of Incorporation

Item no. 10004007, Revision 06

31 ( 32 )

15

Declaration of Incorporation

Under the EC Machinery Directive

The safety instructions of the
product documentation sup-
plied must be observed.

Nakanishi Jaeger GmbH

SF-Elektromaschinenbau

Siemensstr. 8

D-61239 Ober-Mörlen

Tel. +49 (0) 60029123 -0

hereby declare that the product,

Product

High Frequency Spindle

Type

C80-M440.01 S4

Serial no.

See last page of manual

as far as possible from the supplied, complies with the essential requirements
of the Machinery Directive 2006/42/EC.

Sections of the Machinery Directive have been applied: 1.1.1; 1.1.2; 1.1.5; 1.3.2;
1.3.4; 1.5.1; 1.5.2; 1.5.4; 1.5.5; 1.5.6; 1.5.8; 1.5.9; 1.6.4; 1.6.5; 1.7.1; 1.7.1.1; 1.7.2;
1.7.3; 1.7.4;

The  incomplete  machinery  in  its  standard  design  complies  furthermore  with
the following applicable regulations:

Applicable harmonized standards

DIN EN ISO 12100

Safety of machines

The machinery is incomplete and must not be put into service until the ma-
chinery  into  which  it  is  to  be  incorporated  has  been  declared  in  conformity
with the provisions of the Machinery Directive 2006/42/EC and any other ap-
plicable regulations.

We at Nakanishi Jaeger GmbH agree to submit the special documents for in-
complete machines to national authorities upon request.

The special technical documentation referred to in Annex VII, Part B, belong-
ing to the machine has been created.

Person who is authorized to compile the documents listed in Annex VII, Part B:

Nakanishi Jaeger GmbH

Ober-Mörlen, 01.09.2023

Содержание C80-M440.01 S4

Страница 1: ...Manual C80 M440 01 S4 High Frequency Spindle Manual tool change...

Страница 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Страница 3: ...protection PTC 130 C 17 6 5 Air borne noise emissions 17 7 Operating location 18 8 Installation 19 8 1 Installing the HF spindle 19 8 2 Diameter of media supply line 20 8 3 Cooling water 20 8 3 1 Qua...

Страница 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 5: ...Optional accessories Available on request q Spindle holder q Frequency converter q Chiller q Collet q Collet grease q Further accessories on request Only approved accessories have been tested for oper...

Страница 6: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Страница 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Страница 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Страница 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Страница 10: ...voltage and frequency data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer t...

Страница 11: ...The temperature of the HF spindle should not exceed 45 C as this shortens the service life of the bearing u Check the temperature of the HF spindle on the housing 5 4 Sealing air For guidelines on air...

Страница 12: ...rive no brushes or sensors Frequency 667 Hz Motor poles pairs 1 Rated rotation speed 40 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Motor prot...

Страница 13: ...Technical Specifications Item no 10004007 Revision 06 13 32 6 1 Dimensions Clamping range...

Страница 14: ...Speed 4225 9210 14100 18980 23940 28920 33720 38580 rpm Frequency 83 167 250 333 417 500 583 667 Hz Rated power 0 333 0 667 1 1 333 1 667 2 2 2 kW Torque 0 75 0 69 0 68 0 67 0 66 0 66 0 57 0 5 Nm Vol...

Страница 15: ...2 25 3 3 75 4 5 4 5 4 kW Torque 1 2 1 42 1 63 1 61 1 63 1 58 1 36 1 05 Nm Voltage 45 80 110 133 167 200 200 200 V Current 12 15 19 20 20 19 19 17 A Cos 0 89 0 9 0 91 0 91 0 91 0 9 0 9 0 89 Note on op...

Страница 16: ...4 7 8 1 2 PTC 5 6 V Stator Stator gr n gelb green yellow Spindelstecker FS9 Spindle plug FS9 blau 0 14mm blue 0 14mm blau 0 14mm blue 0 14mm blau 0 14mm blue 0 14mm rot 0 14mm red 0 14mm rot 0 14mm r...

Страница 17: ...re TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage TA 25 K TNAT 15 K V Meas max 7 5 V Nominal resistance VPTC 2 5 V RN...

Страница 18: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Страница 19: ...gs install the appropriate hose fittings Install the corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axi...

Страница 20: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Страница 21: ...n air quality see Air purity classes ISO 8573 1 21 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Страница 22: ...al forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft of the spindle at least ten times by hand Bef...

Страница 23: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Страница 24: ...ols with the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the direction of rotation of the HF spindle on the FC in accord...

Страница 25: ...forces cause the broken part to be flung out u Only use tools with the correct direction of rotation for the HF spindle DANGER Due to flying parts If the speed is selected incorrectly the HF spindle o...

Страница 26: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Страница 27: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Страница 28: ...ewater Dispose of cooling media in accordance with local regulations If the HF spindle cannot be dismantled send the HF spindle to Nakanishi Jaeger GmbH Nakanishi Jaeger GmbH shall not assume the cost...

Страница 29: ...er See also Spindle becomes hot 29 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Страница 30: ...HF spindle vibrates oscillates Cause Troubleshooting Tool unsuitable q Only use balanced tools Also see the Tools for high speed cutting 25 section q Check whether the tool is suitable for the applica...

Страница 31: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stand...

Страница 32: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type C80 M440 01 S4 Item no 10004007 Revision 06 Date 01 09 2023 Language EN Jaeger Spindles North Ame...

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