Jäger C80-H442.01 S5W2, Руководство пользователя

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Item no. 11504002, Revision 03 3 ( 40 )
Contents:
Translation of the original manual
1 Preliminary information 5
1.1 Purpose of the manual ...................................................... 5
1.2 Explanation of symbols used .......................................... 5
2 Transport and packaging 6
2.1 Scope of supply of HF spindle ........................................ 6
2.1.1 Optional accessories............................................. 6
2.1.2 Documentation supplied.................................... 6
2.2 Packaging of HF spindle.................................................... 7
3 Designated use 7
3.1 Permissible types of machining ..................................... 7
3.2 Permissible materials ......................................................... 7
4 Safety instructions 8
4.1 Safe working.......................................................................... 9
4.2 Shutdown of HF spindle ................................................. 10
4.3 Installation and maintenance ....................................... 10
4.4 Modification and repair................................................... 10
4.5 Improper operation .......................................................... 10
5 Technical description 11
5.1 Connections of HF spindle ............................................. 11
5.2 Electrical connection........................................................ 12
5.3 Cooling .................................................................................. 12
5.4 Sealing air............................................................................. 13
5.5 Taper cleaning .................................................................... 13
5.6 Pneumatic tool change ................................................... 13
5.7 Cylinder vent ....................................................................... 13
6 Technical Specifications 14
6.1 Dimensions .......................................................................... 15
6.2 Technical data sheet (KL3521 , AC-Motor) ............... 16
6.2.1 Performance Diagram........................................ 17
6.3 Wiring diagram................................................................... 18
6.4 Motor protection PTC 130°C.......................................... 20
6.5 Tool change monitoring ................................................. 20
6.6 Air-borne noise emissions.............................................. 21
7 Operating location 21
8 Installation 22
8.1 Installing the HF spindle ................................................. 22
8.2 Diameter of media supply line ..................................... 23
8.3 Cooling water...................................................................... 23
8.3.1 Quality of cooling water.................................... 23
8.3.2 Setting the cooling.............................................. 23
8.4 Compressed air................................................................... 24
8.4.1 Air purity classes (ISO 8573-1) ......................... 24
8.4.2 Setting the sealing air ........................................ 24
8.4.3 Setting values........................................................ 25
9 Commissioning 25
9.1 Running-in schedule ........................................................ 25
9.2 Daily start-up....................................................................... 26
9.3 Shutdown signal................................................................ 26
9.4 Commissioning after storage........................................ 26
10 Tool change 27
10.1 Clockwise and counter-clockwise ............................... 27
10.2 Pneumatic taper change ................................................ 28
10.2.1 Automatic hollow shank taper tool clamp
.................................................................................... 28
10.3 Tool changing station (optional accessory)............. 29
10.3.1 pneumatic taper change................................... 29
10.3.2 Installing the changing station....................... 29
10.3.3 Maintenance.......................................................... 29
10.4 Workflow .............................................................................. 30
10.4.1 Pneumatic workflow........................................... 30
10.4.2 Electrical workflow .............................................. 31
10.4.3 Signals...................................................................... 31
11 Tools for high speed cutting 32
12 Maintenance 33
12.1 Ball bearings ........................................................................ 33
12.2 Daily cleaning ..................................................................... 33
12.2.1 Before commencing work ................................ 33
12.2.2 With every tool change ..................................... 33
12.2.3 Every time the clamping device is changed
.................................................................................... 34
12.3 In the case of storage ....................................................... 34
12.4 Monthly maintenance ..................................................... 34
12.5 Long periods of storage.................................................. 34
12.6 Maximum storage time ................................................... 34
13 Dismantling 35
13.1 Disposal and environmental protection ................... 35
14 Service and repairs 35