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4 ADJUSTMENTS

4.1 GENERAL PRECAUTIONS ______________________________________________

A trained technician must always do the adjustments and maintenance.

Inspect the equipment according to the maintenance schedule and keep complete records.

Keep the equipment clean.

Keep all the moving parts correctly adjusted and lubricated.

Replace worn or damaged parts before you operate the mower.

Keep all fluids at the correct level.

Keep the guards in position and all hardware tight.

Keep the tyres inflated to the correct pressure.

Do not wear jewelry or loose fitting clothing, when you make adjustments or carry out maintenance.

Refer to the illustrations in the Parts Manual for the removal and assembly of parts.

When you discard hazardous materials (batteries, lubricants, fuel, anti-freeze), follow your local, state or federal-
recommended procedures.

WARNING

When you clean, adjust or repair this equipment, Lower all the cutting units to the ground. Engage the parking
brake switch, stop the engine and remove the key.

Make sure the mower is parked on a solid and level surface. Never work on the mower, if the mower is only
held by the jack. Always use jack stands.

Содержание Ransomes MP493

Страница 1: ...st be trained in its proper use warned of its dangers and must read the entire manual before attempting to set up operate adjust or service the machine UPOZORN N UPOZORN N P i nespr vn m pou it tohoto...

Страница 2: ...eck 19 Height Of Cut Adjustment Wing Cutter Decks 20 General Instructions For Grammer Seats 21 Seat Grammer MSG85 22 Air Suspension Seat Grammer MSG75 521 23 Weight Adjustment 23 Front And Back Adjust...

Страница 3: ...r are understood to be part of the cor rect use ALL operators MUST read through this manual and understand the Safety Instructions controls lubrication and maintenance procedures Make sure that you ob...

Страница 4: ...ne type Name G Product code H Product name J Serial number Location of Serial number plate The serial number plate A is found on the front of the chassis between the front deck stops next to the envir...

Страница 5: ...al number plate A Weight of ROPS B Date Code C Standard Used D Part Number E For Product F Serial Number ROPS Serial number plate Location The ROPS serial number plate C is found at the base of the fr...

Страница 6: ...l of the necessary lifting equipment Use correct tools and Personal Protective Equipment PPE and take instruction from the technical manuals applicable to the machine Remove and store correctly 1 Batt...

Страница 7: ...2 Website www ransomesjacobsen com Select the MANUALS tab You have the option to view or Download a PDF version of the parts manual 3 Complete the form included in the technical manual pack supplied...

Страница 8: ...en 8 2 INTRODUCTION NOTES...

Страница 9: ...rate equipment that is not in correct order or without decals guards shields deflectors or other protective devices fastened When you mow with a side discharge deck DO NOT operate the cutting unit wit...

Страница 10: ...ible g When you drive in the reverse direction look behind you and down to make sure the path is clear Do not operate the cutting units when you drive in the reverse direction h Use caution when you g...

Страница 11: ...r on the ground away from your vehicle before you fill the container e Refuel the mower before you start the engine When the engine is in operation or while the engine is hot never remove the fuel cap...

Страница 12: ...hydraulic fluid surgically within a few hours or gangrene can occur n When you service the hydraulic system make sure the hydraulic fittings tubes and hoses are tightened to the correct torque Make su...

Страница 13: ...ician If additional information or service is needed Contact your Authorized Ransomes Jacobsen Dealer who knows the latest methods to service this equipment and can give that service WARNING The Inter...

Страница 14: ...ven Off Road A Seat Belt Must Be Worn Only When A Rops Frame Is In Position This Warning Is Because A Seat Belt Must Be Worn With A Rops To Follow The Machinery Directive 2006 42 EC Sections 3 2 2 Sea...

Страница 15: ...combined value of the activities WARNING Never Mow If There Is A Risk Of Lightning Or You Hear Thunder If You Are In The Middle Of Mowing Stop In A Safe Place Turn Off The Engine And Go Inside a Build...

Страница 16: ...tight f Keep the tyres inflated to the correct pressure g Do not wear jewelry or loose fitting clothing when you make adjustments or carry out maintenance Refer to the illustrations in the Parts Manu...

Страница 17: ...USTMENT_____________________________________ Use the lift valve to change the weight distribution of the machine The valve is accessible from below the mower on the left side behind the front axle The...

Страница 18: ...______ The rear wheels axle stops are set as follows 1 Loosen the nut A and adjust the bolt B to set the lock stop at 12 mm 2 Tighten the nut A to 210 Nm 155 ft lb 3 Repeat for opposite side of axle 4...

Страница 19: ...3 Remove the caster wheel from caster support B 4 Select either Position 1 or Position 2 for wheel mounting bracket C To change remove 4 mounting bolts D move to the alternate location and bolt in pla...

Страница 20: ...lternate location and bolt in place 5 Place the selected size and number of spacers E below the caster support Both A size 6 5 mm and B size 12 5 mm spacers are provided Place the remaining spacers ab...

Страница 21: ...afety personnel Check the seat fasteners to make sure that the seat is installed correctly If the seat does not operate correctly have the seat repaired in a GRAMMER workshop Check the seat for damage...

Страница 22: ...old on to the seat cushion Move backward in the seat to get the correct position for the backrest Lower the release lever to put the seat into one of the preset positions C WEIGHT ADJUSTMENT To Adjust...

Страница 23: ...ent damage to the compressor during the weight adjustment the compressor must be operated for less than 1 minute 4 10 2 FRONT AND BACK ADJUSTMENT ______________________________________ To release the...

Страница 24: ...over Loosen the hexagon nut size 13 mm below the cover Adjust the armrests to the correct position 5 steps and tighten the nut again Replace the cap above the nut For right hand arm rest adjustments s...

Страница 25: ...r cleaning CAUTION Be careful with the backrest it can move forward and cause injury Lock the backrest in position when you clean the backrest cushion Attention Do not use a pressure washer to clean t...

Страница 26: ...154 209 1 4 20 in lb Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215 211...

Страница 27: ...en 27 ADJUSTMENTS 4 NOTES...

Страница 28: ...Type Engine Oil with filter 9 5 litres 2 1 Imp gals 2 51 US gals See Engine Oil Below Hydraulic Oil with filter 50 2 litres 11 0 Imp gals 13 3 US gals Total Equivis ZS46 ISO VG 46 Radiator Coolant 7...

Страница 29: ...en 29 MAINTENANCE AND LUBRICATION 5 B B A A B B B A A B...

Страница 30: ...ce the Fan Belt 3 3 8 7 8 4 8 3 Every Year Replace the Air Cleaner Element 2 8 8 Every 800 hours Check the Valve Clearances 3 Every 1500 hours Check Fuel Injector Pressures 3 Every 3000 hours Check Tu...

Страница 31: ...en 31 MAINTENANCE AND LUBRICATION 5 8 2 8 2 8 3 8 2 8 8 8 7 8 4...

Страница 32: ...ion and maintenance of the engine When you follow the engine manufacturer instructions you will make sure of the maximum service life of the engine The replacement engine manuals are available from th...

Страница 33: ...the bottom of the crankcase b Drain engine oil into a container c Clean area around drain plug with a cloth Replace the drain plug C and fill the engine with the correct quantity and grade of oil thr...

Страница 34: ...adiator to allow dirt and grass to fall from the frame Check and tighten the engine fan belt in line with the Maintenance chart and replace the belt and replace the clamps and hoses in line with the M...

Страница 35: ...drain valve F and put the hose on to the radiator Make sure all the hose clips are tight c Fill the cooling system with the correct coolant mixture see section 8 1 Fill the system through the radiator...

Страница 36: ...has drained install the hose and fill the tank with hydraulic fluid d Start the engine and operate all the mower functions for 5 minutes to remove air from the system e When all air is removed from th...

Страница 37: ...lbf ft b Operate the engine at the idle speed for five minutes to remove the air from the hydraulic system The hydraulic filter warning light may illuminate for up to thirty minutes in cold condition...

Страница 38: ...he normal temperature of the engine unless specified at a different temperature TEST PORTS 1 Charge pressure 20 Bar 2 Bar 2 Forward traction pressure engine running no drive Should balance charge pres...

Страница 39: ...ct with the fuel plan to change the parts Low emission Diesel engines use higher pressure injection equipment The presence of Copper Lead and Zinc in Diesel fuel can accelerate wear in fuel pumps and...

Страница 40: ...ing How To Bleed Air From The Fuel System 1 Turn the ignition switch to the ON position do not start the engine 2 Open air vent B on The side of injection pump to release the air 3 Tighten the air ven...

Страница 41: ...th the two clips Check the air filter hoses for wear or damage Make sure the hose clamps are tight and hold the hoses in position 5 12 BATTERY _________________________________________________________...

Страница 42: ...th the good battery then start the mower 5 13 CHARGING THE BATTERY _____________________________________________ Read the battery charger manual for specified instructions on the operation of the batt...

Страница 43: ...or mark the location of each hose then clean the area around the fittings Protect the ends of all open hydraulic lines and open ports to prevent contamination Clean any hydraulic fluid that spills Mak...

Страница 44: ...eel to make sure of full contact between surface of wheel and hub Tighten all hardware with your fingers then torque hardware in the order shown Tighten each of the nuts in the top position 1 Check an...

Страница 45: ...tion 5 Insert one of the height of cut pins at position E to lock deck in its vertical position All Cutter Decks 6 Remove blade bolt A 7 Remove blade B from deck 8 Fit new blade 9 Replace blade bolt A...

Страница 46: ...an angle If the maximum A of 1 2 inch 13 mm blade loss has occurred do not sharpen replace the blade To stop any blade balance problems grind an equal amount of material from both ends of the blades A...

Страница 47: ...ith the ROPS in the folded position CAUTION Check the ROPS fasteners before use Do no welding to any part of the ROPS Do not change the ROPS structure Replace damaged ROPS Do not try to correct a dama...

Страница 48: ...e Ransomes Jacobsen touch up paint Apply wax to the equipment for maximum paint protection CAUTION To prevent fire clean the grass clippings and dirt from the cutting units drives engine and exhaust c...

Страница 49: ...0 to 90 days Keep the battery in a cool dry location To decrease the self discharge rate the temperature must not be more than 80 F 27 C or less than 20 F 7 C Engine While the engine is warm remove th...

Страница 50: ...en 50 5 MAINTENANCE AND LUBRICATION A A B 5 24 LUBRICATION OF CUTTER DECKS_______________________________________ Wing Pivot Arm A Front Pivot Arm B Caster Wheel Mounting Pivot C C...

Страница 51: ...en 51 MAINTENANCE AND LUBRICATION 5 NOTES...

Страница 52: ...19 Se zen v ky st ihu postrann ac jednotky 20 V eobecn pokyny pro sedadla Grammer 21 Sedadlo Grammer MSG85 22 Sedadlo se vzduchov m odpru en m Grammer MSG75 521 23 Hmotnostn se zen 23 P edozadn nastav...

Страница 53: ...k provozu servisu a oprav stanoven ch v robcem V ECHNY osoby obsluhuj c stroj JSOU POVINNY si prostudovat tento n vod a pochopit bezpe nostn pokyny ovl dac prvky pokyny k maz n a dr b Zajist te dodr o...

Страница 54: ...robku H N zev v robku J S riov slo Um st n t tku se s riov m slem t tek se s riov m slem A je um st n vp edu na podvozku mezi dorazy p edn ac jednotky vedle t tku o hlu nosti ve venkovn m prost ed B d...

Страница 55: ...Europark Ipswich IP3 9TT England E Typov t tek ochrann ho r mu ROPS A Hmotnost ochrann ho r mu ROPS B K d data C Pou it norma D slo d lu E Pro v robek F V robn s riov slo F G H Kg B J West Road Ransom...

Страница 56: ...na m st kde lze pou t ve ker nezbytn zdvihac za zen Pou vejte spr vn n ad a osobn ochrann vybaven a postupujte podle pokyn v technick ch n vodech platn ch pro stroj Vyjm te a vhodn ulo te n sleduj c 1...

Страница 57: ...i identifikaci n hradn ch d l 2 Webov str nky www ransomesjacobsen com Vyberte kartu MANUALS Katalog n hradn ch d l m ete zobrazit nebo st hnout jeho PDF verzi 3 Pokud vypln te formul uveden v techni...

Страница 58: ...cs 8 2 VOD POZN MKY...

Страница 59: ...a e c Nikdy neprovozujte za zen kter nen ve spr vn m funk n m stavu nebo nen opat eno t tky kryty nebo jin m dn upevn n m ochrann m za zen m P i sek n s postrann m v hozem NESM b t spu t n ac jednotka...

Страница 60: ...seka kou d vejte se do sm ru j zdy sm rem dol abyste m li jistotu e je cesta voln P i zp tn m chodu nesm b t ac jednotky zapnut h P j zd kolem roh stroj a dal ch objekt kter mohou omezovat v v hled j...

Страница 61: ...nebo do bl zkosti jak hokoliv za zen kter m e zap init vzn cen tohoto paliva i jeho v par d Kanystry nikdy nepl te ve vozidle nebo na n kladn m voze i p v su s plastovou vlo kou P ed pln n m palivem...

Страница 62: ...t k proniknut do poko ky Pokud je va e poko ka zasa ena hydraulickou kapalinou l ka mus tuto hydraulickou kapalinu b hem n kolika m lo hodin chirurgicky odstranit nebo se u v s mohou objevit p znaky g...

Страница 63: ...ou li zapot eb dal informace nebo slu by obra te se na sv ho autorizovan ho prodejce Ransomes Jacobsen kter je informov n o nejnov j ch postupech dr by a servisu za zen a je schopen poskytnout tyto sl...

Страница 64: ...tn pou vat bezpe nostn p s pouze tehdy kdy je instalov n ochrann r m ROPS Toto zpozorn n vych z z faktu e p i namontovan m ochrann m r mu je nutn pou vat bezpe nostn p s aby byla spln na stroj rensk s...

Страница 65: ...s tat Celkov expozice je pak celkov m sou tem jednotliv ch innost UPOZORN N Stroj nepou vejte pokud existuje riziko bou ky Pokud pr v se ete zastavte na bezpe n m m st vypn te motor a p ejd te dovnit...

Страница 66: ...ouby byly dota eny f Udr ujte spr vn tlak nahu t n pneumatik g B hem prov d n se zen nebo dr by m e doj t k zachycen dlouh ch vlas et zk nebo voln ho oble en pohybuj c mi se stmi Obr zky k demont i a...

Страница 67: ..._______________________________ Rozlo en hmotnosti stroje lze upravit pomoc ventilu zved n Ventil je p stupn zespod seka ky na lev stran za p edn n pravou St edov d l je nutno odstranit Postup nastave...

Страница 68: ...__________________________ Dorazy zadn ch kol jsou nastaveny n sledovn 1 Povolte matici A a ot en m se izovac ho roubu B nastavte rejdov doraz na 12 mm 2 Ut hn te matici A na moment 210 Nm 3 Tot opaku...

Страница 69: ...o z op ry B 4 Vyberte bu polohu 1 nebo polohu 2 pro upev ovac konzoly kole ka C Chcete li prov st v m nu demontujte 4 upev ovac rouby D p esu te na po adovan m sto a p i roubujte 5 Pod op ru um st te...

Страница 70: ...a p i roubujte 5 Pod op ru um st te vybranou velikost a po et rozp rek distan n ch podlo ek E K dispozici jsou rozp rky distan n podlo ky jak velikosti A 6 5 mm tak velikosti B 12 5 mm Zb vaj c rozp...

Страница 71: ...fikovan m person lem Zkontrolujte upev ovac prvky sedadla a celkovou spr vnost jeho mont e Pokud sedadlo nefunguje spr vn mus se nechat opravit v opravn GRAMMER Zkontrolujte sedadlo z hlediska mo n ho...

Страница 72: ...je sklopn na sed k Spr vnou polohu op radla lze nastavit zp tn m posunut m v sedadle Spu t n m uvol ovac p ky se sedadlo usad v jedn z p ednastaven ch pozic C NASTAVEN HMOTNOSTI Postup nastaven P ka...

Страница 73: ...st p slu n ho idi e Aby se b hem nastaven hmotnosti nepo kodil kompresor nesm pracovat d le ne 1 minutu 4 10 2 P EDOZADN NASTAVEN ____________________________________________ P edozadn nastaven se pro...

Страница 74: ...ci velikost 13 mm pod krytem Nastavte loketn op rky do spr vn polohy 5 krok a matici znovu ut hn te Krytku vra te zp t na matici Se zen loketn op rky na prav stran viz kapitola Ovl d n 4 10 6 NASTAVEN...

Страница 75: ...e jeho demont POZOR U op radla bu te opatrn m e se pohnout dop edu a zp sobit zran n P i i t n polstrov n zajist te op radlo na sv m m st Pozor Sedadlo ne ist te vysokotlakou vodou P i i t n potahu se...

Страница 76: ...lb Nm 50 5 7 65 7 3 9 16 12 ft lb Nm 82 111 109 148 115 156 154 209 1 4 20 in lb Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 12...

Страница 77: ...cs 27 SE ZEN 4 POZN MKY...

Страница 78: ...VAN N PLN KAPALIN Mno stv Typ Motorov olej s filtrem 9 5 litr 2 1 brit gal 2 51 US gal Viz motorov olej n e Hydraulick olej s filtrem 50 2 litr 11 0 brit gal 13 3 US gal Total Equivis ZS46 ISO VG 46 C...

Страница 79: ...cs 29 DR BA A MAZ N 5 B B A A B B B A A B...

Страница 80: ...n dr Vy istit vodn pl a j dro chladi e Vym nit emen ventil toru 3 3 8 7 8 4 8 3 Jednou za rok Vym nit vlo ku vzduchov ho filtru 2 8 8 Ka d ch 800 hodin Zkontrolovat v li ventil 3 Ka d ch 1500 hodin Zk...

Страница 81: ...cs 31 DR BA A MAZ N 5 8 2 8 2 8 3 8 2 8 8 8 7 8 4...

Страница 82: ...prostudujte abyste se sezn mili s innost a dr bou motoru Budete li dodr ovat instrukce v robce motoru budete schopni zajistit maxim ln ivotnost motoru N vody k n hradn mu motoru obdr te od v robce mo...

Страница 83: ...b Vypus te motorov olej do vhodn n doby c Plochu kolem v pustn z tky o ist te had kem Vypou t c z tku C vra te na sv m sto a p es plnic otvor D napl te motor spr vn m mno stv m oleje p edepsan jakost...

Страница 84: ...jte stla en vzduch max 2 bar Kryt pod chladi em otev ete tak aby z r mu vypadly ne istoty a tr va V souladu s pl nem dr by kontrolujte a nap nejte emen ventil toru motoru stejn tak prov d jte v m nu e...

Страница 85: ...te zp t do chladi e Zkontrolujte dn upevn n a t snost hadicov ch spon c Chladic syst m dopl te spr vnou chladic sm s viz kapitola 8 1 Napl te syst m p es v ko chladi e d Hladina chladic kapaliny v exp...

Страница 86: ...ici a n dr napl te hydraulickou kapalinou d Na dobu cca 5 minut uv d jte postupn v innost v echny provozn funkce seka ky tak aby ze syst mu vyprchal ve ker vzduch e Po d kladn m odvzdu n n hydraulick...

Страница 87: ...h po dobu p ti minut tak aby se hydraulick syst m dn odvzdu nil V chladn ch podm nk ch m e varovn sv tlo hydraulick ho filtru sv tit a t icet minut c Vypn te motor a zkontrolujte hladinu hydraulick ka...

Страница 88: ...e mus odpov dat norm ln teplot motoru pokud nen stanovena jin hodnota KONTROLN P POJKY 1 Plnic tlak 20 bar 2 bar 2 Tlak pro zaji t n dop edn trakce motorb navolnob h Plnic tlak by m l b t konstantn 25...

Страница 89: ...n dr potrub a rouben V p pad e doch z ke kontaktu mosazi m di olova nebo zinku s palivem napl nujte v m nu p slu n ch d l U n zkoemisn ch dieselov ch motor se vyu v vysokotlak vst ikovac za zen P tomn...

Страница 90: ...vov ho syst mu 1 P epn te zapalov n do polohy ON nestartujte motor 2 Otev en m odvzdu ovac ho roubu B na stran vst ikovac ho erpadla vypus te p ebyte n vzduch 3 Ut hn te odvzdu ovac roub 4 Sp na zapal...

Страница 91: ...trolujte zda nedo lo k opot eben nebo po kozen hadice vzduchov ho filtru Ujist te se zda jsou svorky hadice dota eny a hadice pevn dr ve spr vn poloze 5 12 BATERIE_____________________________________...

Страница 92: ...astartujte seka ku 5 13 NAB JEN BATERIE____________________________________________________ P e t te si n vod k obsluze nab je ky a pokyny pro jej provoz P ed nab jen m baterii vyjm te ze seka ky Poku...

Страница 93: ...a o ist te prostor okolo rouben V z jmu prevence zne i t n chra te koncovky v ech odpojen ch hydraulick ch hadic a otev en ch p ipojovac ch kan l P padn rozlitou hydraulickou kapalinu set ete O krou...

Страница 94: ...na kola dob e usazena na st edov m n boji Nejprve ut hn te v echny sou sti prsty a pak pomoc momentov ho kl e a to v uveden m po ad Jednotliv matice dotahujte v horn poloze 1 Zkontrolujte a na moment...

Страница 95: ...den z nastavovac ch kol k v ky sek n do m sta E tak aby se ac jednotka zajistila ve svisl poloze V echny ac jednotky 6 Odstra te roub no e A 7 Vyjm te n B z ac jednotky 8 Upevn te nov n 9 roub no e A...

Страница 96: ...bruste pod jin m hlem Pokud se n zbrous o v ce ne 13 mm A d le ji jej nebruste vym te ho za nov V z jmu zachov n vyv en ho stavu se ujist te e doch z k rovnom rn mu bytku materi lu na obou stran ch no...

Страница 97: ...m ve sklopen poloze POZOR P ed pou it m ochrann ho r mu zkontrolujte jeho upev ovac prvky Na ochrann m r mu neprov d jte dn sva ov n Nem te konstrukci ochrann ho r mu Po kozen ochrann r m je nutn vym...

Страница 98: ...ovac n t r spole nosti Ransomes Jacobsen Maxim ln ochrany n t ru lze doc lit nanesen m voskov ho filmu na za zen POZOR Aby nedo lo k po ru o ist te ac jednotky pojezd i p evodovku motor a cel v fukov...

Страница 99: ...e kontrolujte ka d ch 60 90 dn Baterii ulo te na chladn m a such m m st V z jmu omezen samovyb jen teplota nesm b t vy ne 27 C ani ni ne 7 C Motor P i zah t m motoru sejm te vypou t c z tku vypus te o...

Страница 100: ...cs 50 5 DR BA A MAZ N A A B 5 24 MAZ N AC CH JEDNOTEK ____________________________________________ Postrann oto n rameno A P edn oto n rameno B Mont n ep oto n ho kole ka C C...

Страница 101: ...cs 51 DR BA A MAZ N 5 POZN MKY...

Страница 102: ......

Страница 103: ......

Страница 104: ...rica Ransomes Jacobsen Limited West Road Ransomes Europark Ipswich IP3 9TT English Company Registration No 1070731 www ransomesjacobsen com North South America Jacobsen A Textron Company 11108 Quality...

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