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T389-2  '06/11

Germany
Italy
Denmark
Sweden
Finland
Norway
France
U.K.
Switzerland
Austria
Holland
Spain
Belgium

TEL : (49)2154 9254 0
TEL : (39)02 990 3931
TEL : (45)48 24 2345
TEL : (46)8 511 72900
TEL : (358)9 2742714
TEL : (47)66 81 16 60
TEL : (33)1 69 63 33 70
TEL : (44)1743 231363
TEL : (41)26 674 9300
TEL : (43)2236 33469
TEL : (31)297 241121
TEL : (34)943 630030
TEL : (32)1367 0200

U.S.A.
Australia
Singapore
Indonesia
Malaysia
Taiwan
Thailand
Hong Kong
China
China
China
China
Philippines
Korea

TEL : (1)508 429 1440
TEL : (61)2 9899 2411
TEL : (65)6316 2028
TEL : (62)21 690 6606
TEL : (60)3 7803 8807
TEL : (886)2 8227 6900
TEL : (66)2 322 2471
TEL : (852)2 607 1168
TEL : (86)750 380 9018
TEL : (86)20 8435 0603
TEL : (86)10 6442 7713
TEL : (86)21 6272 7502
TEL : (63)2 888 0245
TEL : (82)2 3474 0523

: IWAKI EUROPE GmbH
: IWAKI Italia S.R.L.
: IWAKI Nordic A/S
: IWAKI Sverige AB
: IWAKI Suomi Oy
: IWAKI Norge AS
: IWAKI France S.A.
: IWAKI PUMPS (UK) LTD.
: IWAKI (Schweiz) AG
: IWAKI (Austria) GmbH
: IWAKI Holland B.V.
: IWAKI Iberica Pumps, S.A.
: IWAKI Belgium n.v.

FAX : 2154 1028
FAX : 02 990 42888
FAX : 48 24 2346
FAX : 8 511 72922
FAX : 9 2742715
FAX : 66 81 16 61
FAX : 1 64 49 92 73
FAX : 1743 366507
FAX : 26 674 9302
FAX : 2236 33469
FAX : 297 273902
FAX : 943 628799
FAX : 1367 2030

: IWAKI America Incorporated
: IWAKI Pumps Australia Pty. Ltd.
: IWAKI Singapore Pte. Ltd.
: IWAKI Singapore (Indonesia Branch)
: IWAKIm Sdn. Bhd.
: IWAKI Pumps Taiwan Co., Ltd.
: IWAKI (Thailand) Co.,Ltd.
: IWAKI Pumps Co., Ltd.
: IWAKI Pumps (Guandong) Co., Ltd.
: GFTZ IWAKI Engineering & Trading (Guangzhou)
: IWAKI Pumps Co., Ltd. (Beijing)
: IWAKI Pumps (Shanghai) Co., Ltd.
: IWAKI Chemical Pumps Philippines, Inc.
: IWAKI Korea Co.,Ltd.

FAX : 508 429 1386
FAX : 2 9899 2421
FAX : 6316 3221
FAX : 21 690 6612
FAX : 3 7803 4800
FAX : 2 8227 6818
FAX : 2 322 2477
FAX : 2 607 1000
FAX : 750 380 9078
FAX : 20 8435 9181
FAX : 10 6442 7712
FAX : 21 6272 6929
FAX : 2 843 3096
FAX : 2 3474 0221

                                          

IWAKI CO.,LTD.

  6-6 Kanda-Sudacho 2-chome Chiyoda-ku Tokyo 101-8558 Japan

TEL:(81)3 3254 2935 FAX:3 3252 8892(http://www.iwakipumps.jp)

Содержание PDA-20W

Страница 1: ...Read this manual before use of product IWAKI Auto Dampener PDA W Instruction Manual This is patent pending product ...

Страница 2: ...nspection 5 2 Outline of product 5 3 Model code 5 4 Specification 6 5 Dimensions and mass 7 6 Structure and names of parts 8 7 Main parts and labelling 9 Installation 10 1 Before use 11 2 Installation 11 3 Piping 12 Operation 14 1 Preparation for operation 15 2 Operation 15 3 Stopping 16 Maintenance 17 1 Troubleshooting 18 2 Maintenance and inspection 19 3 Consumable parts 19 This instruction manu...

Страница 3: ...t of hazards and loss which may be brought if the instructions are not observed or if the auto dampener is wrongly used Warning Non observance or misapplication of the contents of the Warning could lead to death or injury Caution Non observance or misapplication of the contents of the Caution could lead to injury or damage Prohibited action or procedure is indicated Inside or near this circle a co...

Страница 4: ...se from modification Prohibited installation storage place To avoid fire or injury do not install or store the dampener in Flammable atmosphere Dusty place Corrosive atmosphere Ventilation Risk of poisoning Keep your working site ventilation when handling a toxic odoriferous liquid Wear protective clothing Be sure to wear protective clothing such as safety goggles protective gloves etc during main...

Страница 5: ... time with the liquid inside the gas may be generated to penetrate the bellows and cor rode the metallic parts When the pump or dampener is stopped for 2 days or more operate them for about 10 minutes a day to replace the air Air exhaust port Do not choke make tube dia smaller air exhaust port to avoid bellows deformation due to residual air Before operating the pump dampener Fully open pump sucti...

Страница 6: ... 4 1 Unpacking and inspection 5 2 Outline of product 5 3 Model code 5 4 Specification 6 5 Dimension and mass 7 6 Structure and names of parts 8 7 Main parts and labelling 9 Product outline ...

Страница 7: ...pen the liquid pulsation The liquid discharged from the pump is transferred to outlet through bellows At this moment the sup ply air is automatically adjusted by the pressure regulating valve and this functions to dampen the liquid pulsation Inlet Pressure adjusting valve Pressure adjusting valve Air supply Bellows Outlet Air exhaust PDA 20 W Series code Capacity Max discharge capacity of correspo...

Страница 8: ...d dampening effect can not be obtained Note Performance and dimensions may be changed without prior notice Model PDA 40W PDA 80W Applied pump FW 40 FS 60 FW 80 Max liquid press MPa Supply air press MPa 0 2 0 5 Pulsation press width Mpa Liquid pipe connection Air piping connection Wet end material PDA 20W FW 20 FS 30 10 80 0 5 0 5 Within 0 06 in case liquid viscosity is within 1 50 mPa s Rc 1 4 Fem...

Страница 9: ... 7 7 PDA 20 40 80W A B C D E F G H Mass kg PDA 40W 388 188 255 229 ø25 ø22 23 36 162 12 PDA 80W 408 208 323 266 ø25 ø22 25 38 188 17 PDA 20W 348 148 215 191 ø19 ø16 18 33 135 7 5 Dimension and mass ...

Страница 10: ...ex screw 2 SS M3 12 28 Hex bolt 6 SS 29 Spring washer 6 SS M4 26 Bellows plate 1 SUS304 27 Bellows flange 2 SUS304 No Name Q ty Material Remarks 1 Bellows unit 1 PTFE PFA 2 Cylinder 1 A6063 Fluor coat 3 Plate 1 A5052 Fluor coat 4 OUT guide 1 SUS304 5 Slider 1 PPS 6 Stud bolt 4 SUS304 PTFE coat 7 Valve A 2 SUS304 8 Pin nut 1 SUS304 9 Pin 1 SUS304 10 Spring A 1 SUS304WPB 11 Spring B 2 SUS304WPB 12 C...

Страница 11: ... 9 9 IN label IN label OUT label Cover Fix the cover at installation Suction port Air supply port Nameplate shows model and MFG No Air exhaust port OUT label Discharge port 7 Main parts and labelling ...

Страница 12: ... 10 1 Before use 11 2 Installation 11 3 Piping 12 Installation ...

Страница 13: ...nect the electrodes with any device including our controllers when using solvent 5 Surface temperature of the dampener Model PDA 80W Cylinder surface temp 40 deg C Liquid temp Room temp 80 deg C 20 deg C PDA 20W 180 deg C 74 deg C 20 deg C PDA 40W 180 deg C 66 deg C 20 deg C 1 Connect tubes to Inlet and outlet of the dampener horizontally 2 Install the dampener between the pump and the filter as c...

Страница 14: ...ance more than that of specified max pressure of the dampener 6 For mounting of pipe joints pay attention so that the air can not be sucked in Especially the air sucked in suction piping causes unstable or impossible discharge 7 PFA tubes are equipped for suction and dis charge ports Tube diameters are PDA 20W 19 16 mm PDA 40W 25 22 mm PDA 80W 25 22 mm Use the tube fittings which correspond to tub...

Страница 15: ...ion of the bellows CAUTION Install a pressure reducing valve for each combination of the pump dampener If only a pressure reducing valve control several combinations of pump dampener the pulsation reduction effect will reduce or the bellows are deformed because of the pressure down at dampener inlet 2 In case that air adjusting valve is installed If the valve marked with on the illustration below ...

Страница 16: ... 14 1 Preparation for operation 15 2 Operation 15 3 Stopping 16 OPERATION ...

Страница 17: ...r pressure does not exceed specified pump pressure 1 Preparation for operation 2 Operation CAUTION Right after the pump starts the dampener exhausts air intermittently This is because the pressure adjusting valves function until load fluctuation is gone Note that this is not abnormal Installing the muffler into the exhaust port the exhaust noise can be reduced Fitting bore RC1 4 CAUTION Check that...

Страница 18: ...o release the residual pressure CAUTION Do not run the pump in time lag operation In the time lag operation the bellows of auto dampener may fail in a short time Also pulsation dampening effect can not be obtained When the auto dampener is used the time lag should be zero Time lag operation When proximity switches detects the bellows movement and the switching over signal is transferred to the sol...

Страница 19: ... 17 1 Troubleshooting 18 2 Maintenance inspection 19 3 Consumable parts 19 Maintenance ...

Страница 20: ...h Deterioration or deforma tion of O ring Tighten Replace O ring Air pressure adjusting valve at exhaust side is clogged Disassemble and clean Inspection check items a Filter blinding or drying b If filter is wetted enough a Check air filter a Refer to item Air Piping on Installation section Air is mixed in the liquid a If specified air pressure is added to dampener b If the dampener is not used b...

Страница 21: ...rged normally from dampener pump b Confirm the vibration width of pressure gauge to see no change in discharge capacity and pressure c Confirm if pipe does not vibrate abnormally Periodical inspection Make the inspection once a month or more If the air leakage through cylinder part is confirmed stop the pump after pump discharge side pressure is released to leave it until it is cooled down And the...

Страница 22: ... S A IWAKI PUMPS UK LTD IWAKI Schweiz AG IWAKI Austria GmbH IWAKI Holland B V IWAKI Iberica Pumps S A IWAKI Belgium n v FAX 2154 1028 FAX 02 990 42888 FAX 48 24 2346 FAX 8 511 72922 FAX 9 2742715 FAX 66 81 16 61 FAX 1 64 49 92 73 FAX 1743 366507 FAX 26 674 9302 FAX 2236 33469 FAX 297 273902 FAX 943 628799 FAX 1367 2030 IWAKI America Incorporated IWAKI Pumps Australia Pty Ltd IWAKI Singapore Pte Lt...

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