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ITT

 Engineered Valves, LLC 

Page 20 of 24 

 

 

Technical Manual No. IOT4400F                                                                          Effective 8/31/2018

 

 

REV LEVEL B 

C. Vent 

Valve 

1.

 

Verify the valve is in the full open position. 

2.

 

Seal the outlet side of the valve. 

3.

 

Pressurize the inlet with a maximum of 50 psig clean dry air, while 
monitoring the leak rate from the vent or test port. FM specifies a leak rate 
of 24 in

3

/hr (400 cc/hr) or less. 

VII.  PROOF OF CLOSURE SWITCH TESTING 

 

The intent of the Proof of Closure (POC) switch is to trip during the closure over-travel 
(flow < 24 in

3

/hr) portion of the stroke. The switches should change contact state before 

flow commences from each individual valve. The Skotch Trifecta

®

 Gas valve consist of 

two block valves with a corresponding proof of closure switch that must be tested 
individually. 
 
The POC switches should be tested after the valve has been leak tested. 

A. 

Inlet Valve POC Switch 

1.

 

Testing 

a)

 

With the valve in the closed position, verify the normally closed 
contacts are made. 

b)

 

Very slowly open the valve until the normally closed contacts are 
open. At this point stop the movement of the actuator and verify 
that flow has not commenced by pressurizing the inlet with a 
maximum pressure of 50 psig and monitoring flow from the outlet. 
The actuator can be opened slowly by regulating the air pressure to 
the actuator. 

c)

 

If there is evidence of flow the inlet valve switch needs to be 
adjusted. 

2.

 

Setting 

a)

 

With the valve in the closed position, remove the inlet valve switch 
cover. 

Содержание Skotch Trifecta T4405F

Страница 1: ...ents of various materials and they should be used only in services recommended herein or by a company valve engineer Misapplication of the product may result in injuries or property damage A selection...

Страница 2: ...ective 8 31 2018 REV LEVEL B Record of Revisions Revision Description Date First Issue 6 17 99 A Supply pressure changed to 70 psi minimum Added T4407 model 5 15 2013 B Revised format and text Added s...

Страница 3: ...ION PAGE I Description 5 II Operation 6 III Installation 9 IV Commissioning 11 V Disassembly Maintenance Instructions 11 VI Leak Testing 19 VII Switch Testing 20 VIII Miscellaneous Instructions for Sp...

Страница 4: ...essories Assembly Model T4400F Gas Burner Valve System 60 021 Electrical Schematic Fail in Last 60 022 Electrical Schematic Fail Closed 60 018 Wiring Diagram AC Solenoids 60 024 Wiring Diagram DC Sole...

Страница 5: ...pneumatic operation and requires compressed air and electric power to open and close The system fails in last position on loss of air or electric power It will not hold this position indefinitely if a...

Страница 6: ...pply line voltage across terminal points 1 and 2 for AC solenoids Terminal points 18 and 19 for DC Solenoids located in the junction box This energizes the pilot solenoid allowing pneumatic pressure i...

Страница 7: ...linder both inlet and outlet return springs move their respective plugs toward their seat rings First the inlet valve soft seal makes halting flow through the assembly then its metal back up The inlet...

Страница 8: ...utlet valves to individually monitor the status of each block valve The outlet valve POC is located on the top or actuator side and the inlet valve POC is located on the bottom of the valve assembly L...

Страница 9: ...lifting safety precautions for transporting the valve Purge the fuel line prior to installing the valve Purge all pneumatic air lines prior to connecting solenoids CAUTION Note Do not lift or pull on...

Страница 10: ...ial precaution to insure weld heat does not damage valve seals and gaskets Temperatures in these areas should be kept below 200 F CAUTION Vent pipe size should be equivalent to the vent fitting size s...

Страница 11: ...tested to confirm integrity The T4400F Systems are equipped with a 1 4 NPT test port in the protruding end of the outlet valve shaft See drawing 117923 This port is directly connected to the valve s...

Страница 12: ...tools include ITT P N 49088 Spring Compressor T4300F T4400F Uses to compress the outlet return spring during disassembly and assembly ITT P N 49111 Tool Seat Ring Puller T4400F Use to remove seat ring...

Страница 13: ...Piston Nut Item 19 from Outlet Valve Subassembly Places the Spring Compressor P N 49088 on Piston Item 21 and secure tie rods to valve body Wrench tight the tie rods in uniform increment to compress...

Страница 14: ...Item 56 from the Flange Studs Item 55 remove the nuts from the long end of the exposed threads Removing them from the short end will not properly unload the spring Remove the Inlet Valve Return Spring...

Страница 15: ...cket Subassembly by unscrewing Mounting Screws Item 31 there are retaining Loctite on the threads of the screws Remove Spring Bucket Gasket Item 32 and clean the surfaces of sealant Remove Vent Shaft...

Страница 16: ...ubassembly Stack the three separate Vent Wave Springs Item 82 on top of one another in a nested fashion Ensuring the lap joint of the wave springs is staggered Slide the wave springs Item 82 and sprin...

Страница 17: ...y from bottom of valve body Item 2 Care not to damage Outlet Valve Subassembly and it should be supported Apply gasket compound to the gasket side of Inlet Seat Ring Item 44 Press on the Seat Ring Gas...

Страница 18: ...of the gasket Slide Outlet Return Spring Item 28 over the Outlet Valve Subassembly and on the Spring Bucket Subassembly Slide Piston Item 21 over Outlet Valve Subassembly onto Outlet Return Spring Ite...

Страница 19: ...ssary to leak test each block valve and the vent valve individually to properly qualify the status of each seal The valves are named in accordance to their position and function within the valve syste...

Страница 20: ...The Skotch Trifecta Gas valve consist of two block valves with a corresponding proof of closure switch that must be tested individually The POC switches should be tested after the valve has been leak...

Страница 21: ...y resting on the inlet valve shaft and the normally closed contacts should be made f Stroke the valve to the open position Allow the valve to close slowly while monitoring the flow rate from the outle...

Страница 22: ...in the closed position b Loosen the two screws that hold the POC switch to the L shaped bracket c While monitoring the normally open contacts move the switch downward towards the actuator top cap unti...

Страница 23: ...valve is at or near full open or 70 of inlet valve stroke c Slowly close the valve making certain the switch resets prior to the inlet valve POC switch tripping 2 Setting a The switch setting is adju...

Страница 24: ...be advised that spare parts should be ordered directly from ITT Engineered Valves as such materials are specially designed for Skotch Trifecta Valve Systems Other replacement parts although they may...

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