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ITT

 Engineered Valves, LLC 

Page 18 of 24 

 

 

Technical Manual No. IOT4400F                                                                          Effective 8/31/2018

 

 

REV LEVEL B 

 
bearing Holder (Item 71) of Bottom Flange Subassembly. Tighten the flange nuts 
in a crisscross pattern until snug; making certain flange is not cocked. Torque the 
nuts to 200 ft-lbs in crisscross pattern and recheck. 
 
Apply gasket compound to the gasket side of Spring Bucket Subassembly. Press 
on Spring Bucket Gasket (Item 32) and apply gasket compound to other side of 
Spring Bucket Gasket (item 32). Lubricate the Vent Shaft (Item 90) of Outlet 
Valve Subassembly. Slide Spring Bucket Subassembly with gasket onto the Vent 
Shaft of Outlet Valve Subassembly. Care not to damage the Seals in Spring 
Bucket Subassembly as it slide over the threaded portion of the Outlet Valve 
Subassembly. Fasten Spring Bucket Subassembly into Top Body (Item 1). Use 
Loctite® 222 and recommended primer on cap screws (Item 31). Place all screws 
in place than tighten in crisscross pattern. Ensure to clean excess gasket 
compound that may spilled into O-ring groove of Valve Body (Item 1). Lubricate 
Cylinder Seal (Item 4) and install Cylinder Seal (Item 4) on groove of Top Valve 
Body (Item 1). 
 
Apply gasket compound on the face of the Vent Shaft (Item 90) of Outlet Valve 
Subassembly. Press on Piston/Shaft Gasket (Item 24) and apply gasket compound 
to other side of the gasket. Slide Outlet Return Spring (Item 28) over the Outlet 
Valve Subassembly and on the Spring Bucket Subassembly. Slide Piston (Item 
21) over Outlet Valve Subassembly onto Outlet Return Spring (Item 28). 
 
Place the Spring Compressor (P/N 49088) on Piston (Item 21) and secure tie rods 
to valve body. Wrench tight the tie rods, in uniform increment, to compress the 
Outlet Return Spring (Item 28). Apply antiseize to the threads of Actuator Shaft 
(Item 91). Install Washer (Item 20) and Nut (item 19) on Actuator Shaft (Item 91). 
Do not allow the outlet shaft to rotate during installation. Hold on flats of actuator 
shaft to keep from turning. With Piston firmly seated on vent shaft, fasten top 
Piston Nut (Item 19) and secure in place. Remove Spring Compressor (P/N 
49088). 
 
Lubricate Piston Seals (Item 22) with a suitable lubricant. Install Piston Seals 
(Item 22) and Piston Bearing Strip (Item 23) on Piston (Item 21). Note the 
orientation of the Piston Seals (Item 22) refers to drawing 117923 Detail C and 
there is a 0.50” to 0.75” gap between either ends of the Bearing Strip (Item 23). 
Lubricate the inside of the Cylinder (Item 3). Place the cylinder over the actuator 
piston. Rotate cylinder to require orientation. Lubricate and install Cylinder Seal 
(Item 4) on Actuator Top Cap (Item 5). Lubricate the Actuator Shaft (Item 91) 
and place Top Cap (Item 5) on Actuator Shaft (Item 91). Rotate the Actuator Top 
Cap (Item 5) to proper orientation. Place Junction Box Bracket on Top Cap in the 
correct orientation and fasten in place with Studs (Item 12) and Nut (Item 13). 

Содержание Skotch Trifecta T4405F

Страница 1: ...ents of various materials and they should be used only in services recommended herein or by a company valve engineer Misapplication of the product may result in injuries or property damage A selection...

Страница 2: ...ective 8 31 2018 REV LEVEL B Record of Revisions Revision Description Date First Issue 6 17 99 A Supply pressure changed to 70 psi minimum Added T4407 model 5 15 2013 B Revised format and text Added s...

Страница 3: ...ION PAGE I Description 5 II Operation 6 III Installation 9 IV Commissioning 11 V Disassembly Maintenance Instructions 11 VI Leak Testing 19 VII Switch Testing 20 VIII Miscellaneous Instructions for Sp...

Страница 4: ...essories Assembly Model T4400F Gas Burner Valve System 60 021 Electrical Schematic Fail in Last 60 022 Electrical Schematic Fail Closed 60 018 Wiring Diagram AC Solenoids 60 024 Wiring Diagram DC Sole...

Страница 5: ...pneumatic operation and requires compressed air and electric power to open and close The system fails in last position on loss of air or electric power It will not hold this position indefinitely if a...

Страница 6: ...pply line voltage across terminal points 1 and 2 for AC solenoids Terminal points 18 and 19 for DC Solenoids located in the junction box This energizes the pilot solenoid allowing pneumatic pressure i...

Страница 7: ...linder both inlet and outlet return springs move their respective plugs toward their seat rings First the inlet valve soft seal makes halting flow through the assembly then its metal back up The inlet...

Страница 8: ...utlet valves to individually monitor the status of each block valve The outlet valve POC is located on the top or actuator side and the inlet valve POC is located on the bottom of the valve assembly L...

Страница 9: ...lifting safety precautions for transporting the valve Purge the fuel line prior to installing the valve Purge all pneumatic air lines prior to connecting solenoids CAUTION Note Do not lift or pull on...

Страница 10: ...ial precaution to insure weld heat does not damage valve seals and gaskets Temperatures in these areas should be kept below 200 F CAUTION Vent pipe size should be equivalent to the vent fitting size s...

Страница 11: ...tested to confirm integrity The T4400F Systems are equipped with a 1 4 NPT test port in the protruding end of the outlet valve shaft See drawing 117923 This port is directly connected to the valve s...

Страница 12: ...tools include ITT P N 49088 Spring Compressor T4300F T4400F Uses to compress the outlet return spring during disassembly and assembly ITT P N 49111 Tool Seat Ring Puller T4400F Use to remove seat ring...

Страница 13: ...Piston Nut Item 19 from Outlet Valve Subassembly Places the Spring Compressor P N 49088 on Piston Item 21 and secure tie rods to valve body Wrench tight the tie rods in uniform increment to compress...

Страница 14: ...Item 56 from the Flange Studs Item 55 remove the nuts from the long end of the exposed threads Removing them from the short end will not properly unload the spring Remove the Inlet Valve Return Spring...

Страница 15: ...cket Subassembly by unscrewing Mounting Screws Item 31 there are retaining Loctite on the threads of the screws Remove Spring Bucket Gasket Item 32 and clean the surfaces of sealant Remove Vent Shaft...

Страница 16: ...ubassembly Stack the three separate Vent Wave Springs Item 82 on top of one another in a nested fashion Ensuring the lap joint of the wave springs is staggered Slide the wave springs Item 82 and sprin...

Страница 17: ...y from bottom of valve body Item 2 Care not to damage Outlet Valve Subassembly and it should be supported Apply gasket compound to the gasket side of Inlet Seat Ring Item 44 Press on the Seat Ring Gas...

Страница 18: ...of the gasket Slide Outlet Return Spring Item 28 over the Outlet Valve Subassembly and on the Spring Bucket Subassembly Slide Piston Item 21 over Outlet Valve Subassembly onto Outlet Return Spring Ite...

Страница 19: ...ssary to leak test each block valve and the vent valve individually to properly qualify the status of each seal The valves are named in accordance to their position and function within the valve syste...

Страница 20: ...The Skotch Trifecta Gas valve consist of two block valves with a corresponding proof of closure switch that must be tested individually The POC switches should be tested after the valve has been leak...

Страница 21: ...y resting on the inlet valve shaft and the normally closed contacts should be made f Stroke the valve to the open position Allow the valve to close slowly while monitoring the flow rate from the outle...

Страница 22: ...in the closed position b Loosen the two screws that hold the POC switch to the L shaped bracket c While monitoring the normally open contacts move the switch downward towards the actuator top cap unti...

Страница 23: ...valve is at or near full open or 70 of inlet valve stroke c Slowly close the valve making certain the switch resets prior to the inlet valve POC switch tripping 2 Setting a The switch setting is adju...

Страница 24: ...be advised that spare parts should be ordered directly from ITT Engineered Valves as such materials are specially designed for Skotch Trifecta Valve Systems Other replacement parts although they may...

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