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8

STEP 5 - Testing

All Models with Red (Low Water) and Amber (Test) Lights

OFF

ON

a. Before filling the system,

turn on the electric power 

to the boiler. Set the room thermostat to "heat".

For Series PS-802

the burner will come on briefly 

(10 seconds or less) and then shut off which verifies 
proper operation. The burner 

will not

operate without 

water in the system. The low water cut-off's red LED 
should be illuminated.

For Series PS-852

the burner will come on briefly 

and then shut off, verifying proper operation. The 
burner 

will not

operate without water in the system.

The low water cut-off's red LED should be illuminated.

b.

Fill the system with water.

For Series PS-802

the low water cut-off's red LED should shut

off in about 15 seconds, after the water contacts the probe.

For Series PS-852

the low water cut-off's red LED should shut

off after the water contacts the probe.

AA

BB

G

c.

Hold the test switch (AA) down while noting the 
amber LED (BB) on top of the control housing (G).

1.

If the amber LED (BB) glows dimly,

the water 

level is above the probe.

2.

If the 

amber LED (BB) is off,

the water level may 

be below the probe or the water is too pure and 
may require the addition of boiler water treatment.

3.

If the 

amber LED (BB) glows brightly,

it could indi-

cate a grounded (non-operable) probe. If this is 
the case, proceed to "Troubleshooting".

AA

d.

Test for correct burner circuit wiring.

1.

Hold down the test switch (AA) while the burner 
is running for more than:

• 12 seconds for PS-802

• 2 seconds for PS-852

2.

If the burner shuts off while the test switch is 
depressed, the burner circuit is wired correctly.

AA

CC

e.

For the automatic reset models -

Release the

test switch (AA) and the burner should resume
firing provided that the boiler water is in contact
with the probe.

For the manual reset models -

The burner will

not return to normal operation until the reset
switch (CC) is set.

f.

Check for proper operation of all of the limit and operat-

ing controls, before leaving the site.

Page

All Models with Red (Low Water) and Amber (Test) Lights

8

Series PS-802 and PS-802-M with Red (Low Water) and Green (Power) Lights

9

Series PS-852 and PS-852-M with Red (Low Water) and Green (Power) Lights

10

Содержание McDonnell & Miller PS-802 Series

Страница 1: ...in series with all other limit and operating controls installed on the boiler After installation check for proper operation of all of the limit and operating controls before leaving the site We recom...

Страница 2: ...arm or automatic water feeder Control Voltage 24 VAC HZ 50 60 Probe Sensitivity For models with red low water and amber test lights 3 000 ohm For models with red low water and green power lights 7 000...

Страница 3: ...iler manufacturers instructions to determine suitable tapping for the probe For Hot Water Boilers 1 Refer to boiler manufacturers instructions to determine suitable tapping for the probe 2 Locate prob...

Страница 4: ...following steps 1 Using a level draw a horizontal line at the location and mark two positions 1 1 4 31 75 mm apart on the horizontal line 2 Drill a 0 113 dia hole 1 2 13 mm deep in each position on t...

Страница 5: ...of the probe and tighten the wing nut to 1 2 ft lb 65 N m 3 Using a flathead screwdriver attach a suitable green 16 AWG wire not provided to the green ground screw X provided at the base of the probe...

Страница 6: ...s of electrical fittings and conduit c Based on the Boiler s Control Circuit voltage and the required input voltage of the LWCO select proper wiring diagram and proceed to that page Boiler manufacture...

Страница 7: ...internal wiring Connect plug A of wiring harness to receptacle B Check to make sure factory supplied jumper is installed between terminals H and C PS 802 852 using Harness Connection PS 802 852 using...

Страница 8: ...e amber LED BB glows dimly the water level is above the probe 2 If the amber LED BB is off the water level may be below the probe or the water is too pure and may require the addition of boiler water...

Страница 9: ...r with a manual reset low water cut off Manually Testing Control For Series PS 802 PS 802 M with Red Low Water and Green Power Lights a Before filling the system turn on the electric power to the boil...

Страница 10: ...Red light will remain ON The burner will remain OFF Testing Control Using Test Button continued b Now fill the boiler with water For Series PS 852 auto reset units only 1 When water touches the probe...

Страница 11: ...ting Control Using Test Button e Depressing test button with water on probe manual reset units only Must depress and hold test button for more than 2 seconds to activate test cycle 1 When test cycle i...

Страница 12: ...ensure adequate conductance Troubleshooting Replace Probe if Teflon insulator is cracked or worn Probe is loose Failure to follow this caution could cause property damage personal injury or death CAU...

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