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Assembled pumping units and their components are heavy. Failure to properly
lift and support equipment can result in serious physical injury and/or equip-
ment damage. Lift equipment only at specifically identified lifting points or as
instructed in the current IOM. Current manuals are available at www.gould-
spumps.com/literature_ioms.html or from your local ITT Goulds Pumps sales
representative. Note: Lifting devices (eyebolts, slings, spreaders, etc.) must
be rated, selected, and used for the entire load being lifted.

WARNING

Alignment:

Shaft alignment procedures must be followed to prevent catastrophic failure of
drive components or unintended contact of rotating parts. Follow coupling
manufacturer's coupling installation and operation procedures.

WARNING

Before beginning any alignment procedure, make sure driver power is locked
out. Failure to lock out driver power will result in serious physical injury.

CAUTION

Piping:

Never draw piping into place by forcing at the flanged connections of the
pump. This may impose dangerous strains on the unit and cause misalign-
ment between pump and driver. Pipe strain will adversely effect the operation
of the pump resulting in physical injury and damage to the equipment.

WARNING

Flanged Connections:

Use only fasteners of the proper size and material.

WARNING

Replace all corroded fasteners.

WARNING

Ensure all fasteners are properly tightened and there are no missing fasten-
ers.

WARNING

Startup and Operation:

When installing in a potentially explosive environment, please ensure that the
motor is properly certified.

WARNING

Operating pump in reverse rotation may result in contact of metal parts, heat
generation, and breach of containment.

WARNING

Lock out driver power to prevent accidental start-up and physical injury.

WARNING

The impeller clearance setting procedure must be followed. Improperly setting
the clearance or not following any of the proper procedures can result in
sparks, unexpected heat generation and equipment damage.

WARNING

If using a cartridge mechanical seal, the centering clips must be installed and
set screws loosened prior to setting impeller clearance. Failure to do so could
result in sparks, heat generation, and mechanical seal damage.

WARNING

The coupling used in an ATEX classified environment must be properly certi-
fied and must be constructed from a non-sparking material.

WARNING

Never operate a pump without coupling guard properly installed. Personal in-
jury will occur if pump is run without coupling guard.

4 General precautions

6

HSU Installation, Operation and Maintenance Instructions

Содержание Goulds Pumps HSU

Страница 1: ...Installation Operation and Maintenance Instructions HSU ...

Страница 2: ......

Страница 3: ...e of instructions 12 7 3 Special warnings 12 7 4 Receiving inspection shortages 12 7 5 Preservation and storage 12 7 6 Sump installation 12 7 7 Motor installation 12 7 8 Pump installation 13 7 9 Starting the pump 13 7 10 Locating trouble 13 7 11 Excessive current draw 13 7 12 Disassembly and assembly 16 7 13 Spare parts 16 Table of Contents HSU Installation Operation and Maintenance Instructions 1...

Страница 4: ...ted that the end user will also comply with industry and corporate safety standards Identifying and eliminating unsafe installation operating and maintenance practices is the responsibility of all individuals involved in the installation operation and maintenance of industrial equipment Please take the time to review and understand the safe installation operation and maintenance guide lines outlin...

Страница 5: ...ndle hazardous and or toxic fluids Care must be taken to identify the con tents of the pump and eliminate the possibility of exposure particularly if hazardous and or tox ic Potential hazards include but are not limited to high temperature flammable acidic caus tic explosive and other risks WARNING Pumping equipment Instruction Operation and Maintenance manuals clearly identify accepted methods fo...

Страница 6: ... cavitation and pump damage Electrical Hazard WARNING Indicates the possibility of electrical risks if directions are not followed Example Lock out driver power to prevent electric shock accidental start up and physical in jury ATEX WARNING When installed in potentially explosive atmospheres the instructions that follow the Ex symbol must be followed Personal injury and or equipment damage may occ...

Страница 7: ... WARNING NEVER operate pump without coupling guard correctly installed WARNING NEVER run pump below recommended minimum flow when dry or without prime WARNING ALWAYS lock out power to the driver before performing pump maintenance WARNING NEVER operate pump without safety devices installed WARNING NEVER operate pump with discharge valve closed WARNING NEVER operate pump with suction valve closed WA...

Страница 8: ...jury and damage to the equipment WARNING Flanged Connections Use only fasteners of the proper size and material WARNING Replace all corroded fasteners WARNING Ensure all fasteners are properly tightened and there are no missing fasten ers WARNING Startup and Operation When installing in a potentially explosive environment please ensure that the motor is properly certified WARNING Operating pump in...

Страница 9: ...avoid physical injury and or equipment damage Steel toed shoes must be worn at all times WARNING The pump may handle hazardous and or toxic fluids Observe proper decon tamination procedures Proper personal protective equipment should be worn Precautions must be taken to prevent physical injury Pumpage must be han dled and disposed of in conformance with applicable environmental regula tions WARNIN...

Страница 10: ... when noise exposure reduction is re quired WARNING Temperature Equipment and piping surfaces may exceed 130ºF 54ºC in operating proc ess plants Clear visual warnings or other indicators should alert personnel to surfaces that may reach a potentially unsafe temperature Do not touch hot surfaces Allow pumps operating at a high temperature to cool sufficiently be fore performing maintenance If touch...

Страница 11: ...oring the and liquid end temperature 2 Maintaining proper bearing lubrication 3 Ensuring that the pump is operated in the intended hydraulic range The ATEX conformance is only applicable when the pump unit is operated within its intended use Oper ating installing or maintaining the pump unit in any way that is not covered in the Instruction Operation and Maintenance manual IOM can cause serious pe...

Страница 12: ...do not operate the equipment and contact your ITT Goulds Pumps sales representative before proceeding The CE and the Ex designate the ATEX compliance The code below reads as follows II Group 2 2 Category 2 G D Gas and Dust present T4 Temperature class can be T1 to T6 see Table The code classification marked on the equipment must be in accordance with the specified area where the equipment will be ...

Страница 13: ...r pump ITT Goulds Pumps ISO certifica tion and quality control procedures ensure the parts are manufac tured to the highest quality and safety levels Please contact your local Goulds representative for details on genuine Goulds parts 6 Parts HSU Installation Operation and Maintenance Instructions 11 ...

Страница 14: ...of the Slurry Pump Division Goulds Pumps Inc 7 4 Receiving inspection shortages Care should be taken when unloading pumps If shipment is not delivered in good order and in accord ance with the bill of lading note the damage or shortage on both receipt and freight bill Make any claims to the transportation company promptly 7 5 Preservation and storage Goulds Slurry Pump Division s normal domestic s...

Страница 15: ...two of the three motor leads to reverse the direction of rotation If the rotation was wrong the current draw will be reduced at the same or greater flow rate Sin gle phase motors are internally wired for the correct rotation The ammeter on the motor leads should be checked for overload at all sump level heights with the liquid that will be normally pumped to check for motor overload at some other ...

Страница 16: ... 1 Gasket 357 8 Hex nut 357A 1 Hex nut 370C 1 Hex capscrew impeller 370R 8 Hex capscrew 371W 1 Hex capscrew 528J 1 Washer 528L 8 Washer 528M 1 Washer 9700 1 Motor 1 Parts 357A 371W and 528M 8 each furnished only with 3x3 8 with 180TY and 210TY motors 7 11 Excessive current draw 14 HSU Installation Operation and Maintenance Instructions ...

Страница 17: ...Figure 2 Model HSU sectional assembly 7 11 Excessive current draw HSU Installation Operation and Maintenance Instructions 15 ...

Страница 18: ...ized repair center failure to comply will re sult in voiding of warranty For motor instructions see reliance electric manual B 3629 2 Assembly Check the vent hole in the adapter 340 to be sure it is clear a For 3x3 8 HSU pumps fitted with 180TY or 210TY motors align the motor in the adapter 340 fit and secure with bolts 370R and washers 528L and nuts 357 For pumps other than mentioned in 2 a clamp...

Страница 19: ...structions Recommended spares The following are pump application categories and their recommended spare parts 1 Normal Duty Random mildly abrasive particles Recommended spare parts 1 Gasket Set 2 Heavy Duty Slurries over 1 2 specific gravity with highly abrasive materials Recommended spare parts 1 Gasket Set 1 Impeller 1 Outer Mechanical Seal from Reliance Electric 7 13 Spare parts HSU Installatio...

Страница 20: ...www gouldspumps com ITT Goulds Pumps Vertical Products Operation 3951 Capitol Avenue City of Industry CA 90601 1734 USA 2021 ITT Corporation The original instruction is in English All non English instructions are translations of the original instruction Form IOM HSU en US 2021 10 ...

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