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For more information, see Tighten the actuator cover to cover fasteners in this manual.

Replace the actuator diaphragm for double acting actuator

1. If  present, remove the switch package
2. Disconnect the air lines.
3. ITT recommends that the following steps be performed on a bench with the body removed from the

actuator:
a) Disassemble the valve.

For more information, see Disassemble the valve in this manual.

4. Remove the actuator fasteners and lift off  the upper cover.
5. Remove the actuator top plate and actuator diaphragm.
6. Remove the indicating spindle
7. Install the new actuator diaphragm (top hat up).

Be sure the actuator diaphragm is positioned so the diaphragm bolt holes line up with the cover bolt
holes with no stretching of  the diaphragm.

8. Replace the actuator top plate and actuator diaphragm:

a) Prepare the spindle nut surface with Loctite 7649 Primer N.
b) Apply Blue Loctite #242 to the indicating spindle.
c) Replace the indicating spindle.

9. Assemble the upper cover using care to keep the air fitting in line with the lower cover air fitting.
10. Tighten the actuator cover to cover fasteners.

For more information, see Tighten the actuator cover to cover fasteners in this manual.

Tighten the actuator cover to cover fasteners

Tighten the bonnet fasteners in a crisscross pattern with proper torque.
1. Tighten the bonnet fasteners in a crisscross pattern in accordance with Fastener torque table for

actuator cover to cover.

2. Make multiple crisscross passes to build up torque to final table values.

Fastener torque table for actuator cover to cover

Actuator series

Bolt size

Torque

Imperial

in-lb

N-m

Series 3, 5, 8

#10

20

2.3

Series 16

1/4"

35

4.0

Values given are for lubricated fasteners.
Torques should be applied at near ambient conditions (less than 100ºF (38ºC)).

Maintenance

Advantage

®

 Actuator 2.0 Maintenance Manual

15

Содержание Advantage Actuator 2.0

Страница 1: ...Industrial Process Maintenance Manual Advantage Actuator 2 0...

Страница 2: ......

Страница 3: ...Adjust the travel closing stop 12 Replace the spindle o rings 12 Lubrication requirements 12 Replace the actuator diaphragm and spring for fail open actuator 13 Replace the actuator diaphragm and spr...

Страница 4: ...ecommended by an ITT engineer WARNING Misapplication of the valve can result in injury or property damage Select valves and valve components of the proper materials and make sure that they are consist...

Страница 5: ...ication marks associated with the product Maintenance safety precautions Be aware of these safety precautions when performing maintenance on this product You must decontaminate the product if it has b...

Страница 6: ...efining the actuator as follows Table 1 Actuator Code Description B Advantage actuator 2 0 Table 2 Mode of operation Code Description 1 Fail open spring to open air to close direct acting 2 Fail close...

Страница 7: ...aled bonnet The non sealed bonnet has a weep hole that permits leakage of the process fluid if the diaphragm ruptures Sealed bonnet The sealed bonnet uses a special V notch vent plug which permits dia...

Страница 8: ...the diaphragm tabs The molding date grade of diaphragm and valve size provide traceability to original batch records Supplier code Date code Figure 4 Elastomer diaphragm front Grade of diaphragm Valve...

Страница 9: ...from the plug Replace the valve diaphragm Sealed bonnet Fluid weeping from the plug Loosen the v notch vent plug 2 3 turns to check Replace the valve diaphragm Actuator s bonnet weep hole and air por...

Страница 10: ...erial Metric in lb N m in lb N m 0 50 15 1 4 M6 25 60 2 8 6 8 20 40 2 3 4 5 0 75 20 1 4 M6 50 65 5 7 9 1 20 50 2 3 5 7 1 00 25 5 16 M8 65 90 7 4 11 3 45 70 5 1 7 9 1 50 40 3 8 M10 200 225 23 25 75 130...

Страница 11: ...formation see Disassemble the valve in this manual 2 If the actuator mode of operation is fail open pressurize the actuator by applying air to the upper cover slightly extending the compressor and dia...

Страница 12: ...ng cushion from rotating 7 Rotate the diaphragm until hard stop or heavy resistance is achieved and additional force does not significantly rotate the diaphragm into the compressor 8 If replacing a PT...

Страница 13: ...ply excessive air pressure that results in inversion of the diaphragm 11 Replace the topworks assembly on the body and tighten the bonnet fasteners For more information see Tighten the bonnet fastener...

Страница 14: ...ve in this manual 4 Disassemble the actuator For more information see Replace the actuator diaphragm and spring for proper mode of operation fail open fail close or double acting in this manual 5 With...

Страница 15: ...in the fixture lower plate d Place the support plate and spacer plate on the actuator top plate e Turn the fixture handwheel clockwise to remove the load from the indicator spindle f Remove the spind...

Страница 16: ...24 UNC tapped hole former plug location c Turn the fixture handwheel clockwise until the stem rests on the actuator top cover d Remove all the cover to cover caps fasteners and washers e Turn the fixt...

Страница 17: ...he spindle nut surface with Loctite 7649 Primer N b Apply Blue Loctite 242 to the indicating spindle c Replace the indicating spindle 9 Assemble the upper cover using care to keep the air fitting in l...

Страница 18: ...6 parts List of parts 11 12 1 8 NPT 10 3 9 7 2 4 5 1 6 Figure 7 Fail open and double acting actuator 15 16 17 13 18 NPT 14 Figure 8 Low profile actuator 8 1 8 NPT Figure 9 Fail close actuator Parts Li...

Страница 19: ...less Steel Cast Iron Zinc or Bronze 1 113 Diaphragm As required 1 123 Backing Cushion EPDM 1 133 O Ring FKM 1 14 Lower Actuator Cover Plastic 1 15 Bonnet Stainless Steel 1 163 O Ring FKM 2 17 Bushing...

Страница 20: ...Outer Column 4 126 Spacer 1 13 Spring Pin 1 14 Lower Plate 1 15 Rod 1 16 Machine Screw 4 17 Shim Washer As required 18 Spacer Plate 1 197 Cap Screw 2 207 Bar 1 217 Inner Column 2 227 Support Plate 1...

Страница 21: ......

Страница 22: ...ancaster PA 17603 USA Tel 717 509 2200 Fax 717 509 2316 E mail pureflo custserv itt com Richards Street Kirkham Lancashire PR4 2HU England Tel 44 1772 682696 Fax 44 1772 686006 2009 ITT Corporation Th...

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