ITR WindowWasher Скачать руководство пользователя страница 35

 

 

Section 8, Warranty 

 

 
 

International Thermal Research 

 

31 

AC Heat LED (Green) 

 

Not used. 

Compressor, Fuel Pump, Combustion Fan, Igniter LED 
(Green) 

 

The air Compressor, Fuel Pump, Combustion Fan and 
Igniter LEDs (green) turn ON when the component is 
ON, and will flash if the component is electrically 
open or shorted. 

Flame Out LED (Red) 

 

The Flame Out fault LED (red) turns ON when a flame 
fault has been detected. 

Voltage LED (Red)  

 

The Voltage fault LED (red) turns ON when a voltage 
fault has been detected. 

Low Water  LED (Red) 

 

The Low Water level fault LED (red) turns ON when a 
low water level in the WindowWasher™ has been 
detected. 

7.6

 

WindowWasher Maintenance 

Customer Monthly Maintenance:  Check the following and 
correct as required: 

Water hoses and fittings for leaks and integrity. 
Exhaust fittings, connections, tubes for leaks, and integrity. 
Exhaust and air-intake checked for no obstructions. 
Fuel lines, fittings for leaks and integrity. 
External fuel filter for clogging.   

Annual Factory Maintenance:  Perform the following: 
Factory Service Tune-up (DC power is disconnected): 
Prior to operation for the season, a factory service tune-up of 
the modular system should be performed by trained service 
personnel.  Only personnel familiar with the equipment 
modules should perform the service tune-up. It is 

recommended that the dealer be contacted for this service or 
if not available, contact Calcutt Boats or ITR for further 
instructions.    
As a general guide, the regular maintenance items such as 
the igniter, fuel nozzle, fuel filters (internal and external) and 

air filter (internal) should be replaced as opposed to 
inspected and cleaned.  Their performance may be 

Содержание WindowWasher

Страница 1: ...from Calcutt Boats Installation and Operating Manual Diesel Fired Continuous Output Window Cleaning Water Heater...

Страница 2: ...eating com All rights reserved No part of this manual may be reproduced or transmitted in any form by any means electronic or mechanical including photocopying and recording information storage retrie...

Страница 3: ...ocation 11 3 3 Procedure 13 Section 4 Installing the Fuel System 15 4 1 Before You Begin 15 4 2 Fuel System Installation 15 4 3 What NOT to Do 16 4 4 Procedure 17 Section 5 Wiring the Electrical Syste...

Страница 4: ...ranty Information 35 List of Figures Figure 1 1 WindowWasher Unit 1 Figure 2 1 Dimensions 9 Figure 2 2 Location of Mounting Brackets 10 Figure 3 1 Installing the Exhaust System 14 Figure 5 1 System Wi...

Страница 5: ...her by ITR and covers critical information you need to know before beginning the installation including how to protect your warranty and tools and equipment needed Figure 1 1 WindowWasher Unit Section...

Страница 6: ...ed WindowWasher by ITR is essential for several reasons To ensure that you and or your customers receive satisfactory results To ensure a trouble free installation a successful inspection and testing...

Страница 7: ...g Other features of The WindowWasher by ITR include A high temperature stainless steel burner and stainless steel jacket 5 3 US gallon 20 5 L welded stainless steel insulated water tank that minimizes...

Страница 8: ...asily access and service the product especially fuel plumbing and electrical systems After installation requirement to purge water and fuel lines and inspect test entire system using the ITR supplied...

Страница 9: ...hose fittings to the van water system 1 6 Testing and Inspection After all components have been properly installed according to standard practices and the recommendations of this Installation and Oper...

Страница 10: ...Section 1 Overview 6 WindowWasher Installation Manual...

Страница 11: ...tilation requirements Exhaust outlet location and maximum acceptable length Through van body exhaust location Potential for vibration and jarring Fuel storage location Most efficient plumbing runs Saf...

Страница 12: ...unrestricted access to the front panel mounted fuel and water connections and top mounted power and exhaust connection minimum of 10 top clearance and 3 clearance to all other WindowWasher surfaces T...

Страница 13: ...unduly affected by vibration and the jarring of rough roads Mount the unit with the front panel side facing out and accessible Facing out simplifies installation and maintenance Open access is requir...

Страница 14: ...dowWasher by ITR 1 Mount The WindowWasher by ITR horizontally and level 2 Secure The WindowWasher by ITR in place against the wall floor or a mounting platform using eight 8 x 1 4 through bolts using...

Страница 15: ...te The WindowWasher by ITR in an enclosed area unless there is adequate ventilation Isolate The WindowWasher by ITR in a closed compartment so that no air from the unit will infiltrate the vehicle cab...

Страница 16: ...if you use two 90 bends you must deduct one foot per bend from the maximum allowed 12 straight exhaust pipe length Therefore you will be restricted to 10 of straight exhaust piping plus the two bends...

Страница 17: ...ible exhaust tubing can be used If flexible exhaust tubing is used the exhaust tubing must be inspected regularly for leaks and deterioration as this type of exhaust does not have the life expectancy...

Страница 18: ...ure 4 Connect the air intake tubing 2 I D to the air intake fitting on top of the heater and to an outside air intake fitting Ensure the run of tubing is as short as possible to facilitate air flow 5...

Страница 19: ...t that uses petrol away from The WindowWasher by ITR location The WindowWasher by ITR is not rated for use in an explosive environment Never share the fuel supply to The WindowWasher by ITR with any o...

Страница 20: ...ne in the fuel supply hose between the tank and The WindowWasher by ITR in a manner that ensures easy access for maintenance A secondary fuel filter is mounted inside The WindowWasher by ITR case Both...

Страница 21: ...nline fuel filter The optimal location is on a compartment wall next to The WindowWasher by ITR inline between the fuel tank and The WindowWasher by ITR 2 Connect the fuel line to the dedicated fittin...

Страница 22: ...Section 4 Installing the Fuel System 18 WindowWasher Installation Manual...

Страница 23: ...The following apply to the 12 VDC connections to the The WindowWasher by ITR There is one paired set of 12 VDC electrical connections on the top right of The WindowWasher by ITR They consist of the p...

Страница 24: ...into the Remote Operating Panel Refer to Figure 6 1 System Wiring Figure 5 1 System Wiring 5 4 Main Electronic Control Board The main electronic Control Board is mounted on board The WindowWasher by...

Страница 25: ...er will severely damage The WindowWasher by ITR because it fails to automatically purge the combustion chamber Such damage is detectable upon inspection and will not be covered under warranty Always s...

Страница 26: ...Section 5 Wiring the Electrical System 22 WindowWasher Installation Manual...

Страница 27: ...ollow all recommendations for properly installing the plumbing system Any deviations from these must be approved in advance by Calcutt Boats or ITR 6 2 Plumbing Installation Figure 6 1 Plumbing Fittin...

Страница 28: ...sher by ITR tank is 150 psi All plumbing lines must be run and secured so as to prevent damage chafing and kinking The WindowWasher by ITR should be filled and flushed prior to operation to remove any...

Страница 29: ...wWasher and is labelled Temp Pressure Relief Valve Do not block or plug the valve or the hose See the label attached onto the drain relief hose for the proper utilization and routing of this hose NOTI...

Страница 30: ...r PEX tubing fit the tubing into a plastic bend support Do not use rubber heater hose for potable water plumbing 5 A drain point labelled Drain is provided on the front lower middle face of The Window...

Страница 31: ...describes the operation and maintenance of your new WindowWasher by ITR The WindowWasher by ITR must be installed and connections made in accordance with the recommendations in the Installation and Op...

Страница 32: ...on after ten seconds The Burner LED on the Remote Operating Panel will turn ON when the diesel burner has been activated The burner will continue to operate until the water in The WindowWasher by ITR...

Страница 33: ...asher by ITR has faulted The specific fault can be identified by examining the WindowWasher Control Panel located on the WindowWasher There are three red and six green indicator LEDs on this panel Ref...

Страница 34: ...Control Board The Power LED green turns ON when the power to the control board is ON Bypass Button The Bypass button is for authorized service personnel only Reset Button The Reset button when pressed...

Страница 35: ...er hoses and fittings for leaks and integrity Exhaust fittings connections tubes for leaks and integrity Exhaust and air intake checked for no obstructions Fuel lines fittings for leaks and integrity...

Страница 36: ...URE TO COMPLY WITH THESE INSTURCTIONS REGARDING THIS VALVE CAN RESULT IN SERIOUS PERSONAL INJURY OR DEATH AND OR SEVERE PROPERTY DAMAGE ANNUAL OPERATION OF T P RELIEF VALVES WARNING Following installa...

Страница 37: ...s WARNING FAILURE TO COMPLY WITH THESE INSTRUCTIONS REGARDING THIS VALVE CAN RESULT IN SERIOUS PERSONAL INJURY OR DEATH AND OR SEVERE PROPERTY DAMAGE Combination temperature and pressure relief valves...

Страница 38: ...ote Operating Panel Burner switch on Remote Operating Panel ON Fuses or circuit breakers blown or tripped Burner Starts but Flame Faults Fuel supply present and adequate Air intake or exhaust not bloc...

Страница 39: ...allation Manual If you need to depart from the manual you must first consult and obtain the written approval of Calcutt Boats or ITR Otherwise your warranty may be voided or limited Systems that are n...

Страница 40: ...age for warrantable parts may be made to the Owner in the form of repair replacement or credit Limited Warranty The following warranties are in lieu of all other warranties and conditions ITR makes no...

Страница 41: ...le engine and other associated components of the vehicle in which the Product is installed lodging meals and other incidental expenses incurred by the Owner as a result of a warrantable failure down t...

Страница 42: ...amage to the engine or vehicle caused by failure of the Product or an improper installation Diagnosis or repairs to fix problems not directly related to the Product or due to empty fuel tanks or poor...

Страница 43: ...or any warranty return repair or service ITR will refuse any return package and will not authorise service or repairs without a RMA number For repairs by authorised Dealers the dealer must obtain an a...

Страница 44: ...y in good faith as an accommodation to the customer Such information should not be relied upon without an independent verification of its applicability to the customer s particular situation For custo...

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