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6

AW16000 - Instruction Manual

Dust Collectors are dry, reverse pulse jet cartridge collectors, used to ventilate abrasive blast cabinets and remove 

dust from exhausting air.

The exhauster is mounted on the clean-air side of the filter cartridges, and provides «pull-through» (pulls air 

through the reclaimer) air flow rated at 600 to 1800 cfm depending on the exhauster size. Dust and particles are 

drawn through the reclaimer into the dust collector, trapping dust before discharging clean air. 

Filter cartridges are cleaned by a pulse of high velocity compressed air expanding against the inner surface of 

the cartridges. The expanding air momentarily reverses air flow through the cartridge, releasing dust that has 

accumulated on the outer surface. The dust particles fall away from the cartridges and into the dust drawer. 

The pulse interval are controlled by a sequencer located in front of the dust in the plastic electrical box. The timer 

controls the «on» time (the length of time for each pulse) and «off» time (the length of time between each pulse). 

The «on» time should never be adjusted. The lower the setting for the «off» time, the shorter the length of time 

between pulses. 

CAUTIOn : do not pulse new dust collectors or replacement cartridges until the cartridges are 

properly seasoned. See page 13 pulsing unseasoned cartridges could cause premature cartridge 

failure or decrease the efficiency of dust collector. 

The differential pressure gauge shows the pressure difference between the dust side and clean side of the 

cartridges. The led indicator helps determine the proper pulse pressure and timer «off» time setting. See page 11.

Position the collector in a convenient location that complies with OSHa and local safety codes. allow access to 

the differential pressure sequencer and exhaust damper. Provide ample space at the top and at the front to open 

the cover to access pulsating air jet system and the cartridges.

 

Shorting electrical components could result in serious electrical shocks, or equipment damage. All 

electrical work must be performed by a qualified electrician, and comply with applicable codes. 

Connect electrical power

NOTE : a schematic for ISTblast cabinets is supplied with the cabinet. after wiring completed, keep the schematics 

and manuals together for future reference and electrical replacement parts. Wiring from the user’s disconnect 

to the cabinet controls must be provided by the user. Conduit and wiring from the control box (or starter) to the 

exhauster motor and 115 volts to the RPC Control Panel (Pulse Sequence Panel), must also be provided by the 

user. If the dust Collector replaces an existing «push through» collector or dust bag, the exhauster may be wired 

into the control box, to the terminal strip or starter where the conduit from the old reclaimer motor is attached.

Electrical requirements depend on the size and phase of the motor. Standard dust collectors are supplied as 

follows: 

16000 CFM collectors, 7.5 hp, 230/450 V, 3 Ph, 60 Hz.

WARnInG  : Electrical power must be locked out and tagged out before continuing. 

GEnERAL DESCRIPTIOn - SET UP & InSTALLATIOn

SET UP & InSTALLATIOn

Содержание AIRWALL 16000

Страница 1: ...nual 2018 05 07 The reference in surface treatment International Surface Technologies istsurface com DUST COLLECTOR TYPE AIRWALL 16000 Warranty Safety Operation Service Parts Accessory Information Reg...

Страница 2: ...electrical details Parts list 21 Parts list Cont d 22 timer controller system 23 Series DCT1000 Dust Collector Timer Controller 24 Specifications Installation and Operating Instructions 24 Series DCT...

Страница 3: ...ouse 4 Check the equipment zx and compare it with the parts you have received If any parts are missing contact the supplier you purchased the equipment from Before operating the ISTblast SANDBLASTING...

Страница 4: ...e combined by the user in a variety of ways for purposes determined solely by the user No representations are intended or made as to the suitability or engineering balance of the combination of produc...

Страница 5: ...nce of drugs DO NOT OVERREACH Keep proper footing and balance at all times BEFORE CONNECTING THE UNIT be sure the power is the same as that specified on the nameplate of the Sand Blasting Cabinet With...

Страница 6: ...The differential pressure gauge shows the pressure difference between the dust side and clean side of the cartridges The led indicator helps determine the proper pulse pressure and timer off time set...

Страница 7: ...und to the grounding lug located on the rear wall of the dust collector Compressed Air Connections NOTE For maximum filter life and efficiency the pulse air source should be 30 relative humidity or le...

Страница 8: ...e pressure regulator located on the pulse manifold inlet adjust pulse pressure Set initial pressure at 70 psi Pulse Sequence Control Panel Your dust collector is equipped with an automatic cartridges...

Страница 9: ...led locked out and tagged out Failure to do so could result in death or serious injury from electrical shock unintentional actuation of a component or from the venting of trapped compressed air WARNIN...

Страница 10: ...are to be removed by blasting and obtain a Materials Safety Data Sheet for the blast media Collector Not Pulsing Check the manifold pressure gauge If the reading is low check the regulator adjustment...

Страница 11: ...dust Check and clean Make sure the tubing has not been inserted so far into the tube connection that it blocks the tube ends The in line dust filter may be blocked Clean or replace Snubbed fittings b...

Страница 12: ...The reference in surface treatment International Surface Technologies istsurface com 12 AW16000 Instruction Manual A 1 1 2 electrical panel see fig G front view...

Страница 13: ...The reference in surface treatment International Surface Technologies istsurface com 13 AW16000 Instruction Manual Right side view B 10 4 5 9 3 2 1 7 8 6...

Страница 14: ...The reference in surface treatment International Surface Technologies istsurface com 14 AW16000 Instruction Manual left side view C 1...

Страница 15: ...The reference in surface treatment International Surface Technologies istsurface com 15 AW16000 Instruction Manual rear view D 1...

Страница 16: ...The reference in surface treatment International Surface Technologies istsurface com 16 AW16000 Instruction Manual top interior view Top Interior E 2 3 1...

Страница 17: ...The reference in surface treatment International Surface Technologies istsurface com 17 AW16000 Instruction Manual electrical details Connectors cdes Panel F 1 2 5 6 4 8 7 3 11 10 9 2 12...

Страница 18: ...PN AIR INLET STOCK DESCRIPTION 1 NPN FOAM GASKET STOCK DESCRIPTION 1 618054 STARTER WITH BUTTON 2 617053 STARTER 3 616572 ELECTRIC CABLE 14 3 4 608568 SOLENOID 5 616535 LIQUID TIGHT CABLE 3 8 STOCK DE...

Страница 19: ...ETHANE HOSE 1 4 3 324561 PUSH IN 1 8 NPT X 1 4 4 N PN ON BUTTON 5 NPN OFF BUTTON 6 616741 STRAIN RELIEF 2522 STOCK DESCRIPTION 7 616770 CONNECTOR 3 8 8 616742 STRAIN RELIEF 2525 9 908704 PRESSURE MODU...

Страница 20: ...n surface treatment International Surface Technologies istsurface com 20 AW16000 Instruction Manual Timer Controller ststem DCP 100 Pressure module 908704 DCT 100 Static pressure indicator DCT 1000 Se...

Страница 21: ...or continuous cleaning applications Continuous cleaning applications do not require external inputs and can be used for time based on demand cleaning through use of the cycle delay feature For on dema...

Страница 22: ...oved under any circumstances For ease of installation and maintenance the connectors and fuse have been left unprotected The open frame design of the DCT1000 will require an enclosure that meets appro...

Страница 23: ...on and L2 are internally connected Switches connected to the control inputs at the top of the board must be isolated contacts connected only to the relevant terminal and to the common terminals The fo...

Страница 24: ...ough use of an external normally open switch 1 2 4 Connecting Multiple Timer Boards Both master controller boards and slave boards can have up to a maximum of 22 channels each The system may be expand...

Страница 25: ...able for different applications Starting with the most basic mode it is capable of operating in a continuous cleaning cycle This can be initiated by either placing a jumper between the high limit inpu...

Страница 26: ...s to secure the module In normal operation these are not required since the latching tabs are sufficient to secure the module even in a high vibration environment However if the unit is to be shipped...

Страница 27: ...rol panel or by an external switch connected between the alarm reset terminal and one of the common terminals The alarm reset will only operate if the pressure module is installed and the pressure has...

Страница 28: ...When first selected the display will flash the last output available in the system With single board installations this will be the number of channels installed typically 6 10 or 22 This value becomes...

Страница 29: ...Setup is identical to the High and Low Limit Setup The Low Alarm default is 0 The upper settable value is the full scale pressure of the pressure module and the lower limit is zero Pressing SELECT wi...

Страница 30: ...ind that each channel is provided with an LED that is illuminated when the triac switch is on This allows a visual correlation between the channel being pulsed and the operation of the solenoid 3 4 Co...

Страница 31: ...only appear when the master controller is used in conjunction with a slave board Make sure the control cable used in the daisy chain interface is properly shielded from noise Err 4 The master controll...

Страница 32: ...age circuitry Demand Cycle Mode A process in which the run mode is enabled through the on board pressure module or an external switch such as the Dwyer Photohelic Euro Connector A caged connection use...

Страница 33: ...ER sOLeNOiDS Line input MASTER CONTROLLER INPUT MUST NOT BE CONNECTED normally open contacts CONNECTIONS 4 20mA Series DCP100A 200A Pressure Modules Specifications Installation Operating Instructions...

Страница 34: ...20 mA circuit is isolated from groundand other signals The alarm relay contactsare isolated normally open contacts Pressure connections may be made to thestepped hose barbs with either 1 8 or3 16 I D...

Страница 35: ...to the desired setting Pressing bothUp and Down buttons simultaneously andholding for about four seconds will restore the factory default 2 3 High Alarm Setup The operation of the High Alarm Setup is...

Страница 36: ...LUSIVE PROPERTY OF ISTBLAST INFORMATIONS CONTAIN HEREIN CAN BE USED ONLY WHEN SPECIFICALLY AUTHORIZED BY CHEMCHAMP POSSESSION OF THIS DRAWING DOES NOT AUTHORIZED USE FOR TRANSMISSION TO ANY DROITS EXC...

Страница 37: ...N BE USED ONLY WHEN SPECIFICALLY AUTHORIZED BY CHEMCHAMP POSSESSION OF THIS DRAWING DOES NOT AUTHORIZED USE FOR TRANSMISSION TO ANY OTHER ORGANIZATION DROITS EXCLUSIFS C e dessin est L A P R O P R I T...

Страница 38: ...t does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE A...

Страница 39: ...on Manual WARRANTY INFORMATION TECHNICAL ASSISTANCE www istsurface com Tel 1 877 629 8202 450 963 4400 Fax 450 963 5122 For more information pricing or technical support contact your local IST distrib...

Страница 40: ...__ __ __ TEL NUMBER __ __ __ __ __ __ __ __ __ __ FAX NUMBER __ __ __ __ __ __ __ __ __ __ PURCHASE FROM __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ DATE OF PURCHA...

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