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31

AW16000 - Instruction Manual

3.5 Error Codes

Error codes will be displayed on the three-digit display when certain faults occur. Most of these indicators are 

associated with the daisy chain communication, but certain error codes pertain to single board operation also. 

These codes are :

Display

Meaning

Action required

Err 1

This is a “watchdog” reset that is enabled 

when the master controller isn’t able to cycle 

through its operation.

Make sure all electrical connections are 

appropriately shielded so the master controller is 

not disrupted by noise.

Err 2

The pressure module has failed to respond to 

the request of the master controller.

The master controller will try to recover from 

the fault. If unsuccessful, replace the pressure 

module.

Err 3

Communication error in the daisy chain 

interface. This will only appear when the 

master controller is used in conjunction with 

a slave board.

Make sure the control cable used in the daisy 

chain interface is properly shielded from noise.

Err 4

The master controller has detected a change 

in module configuration or a fault in one of 

the modules.

Reinstall all modules in accordance with the 

instructions in the factory IOM.

Err 5

If the fault described in “Err 4” is not 

corrected, the master controller will 

reconfigure the modules that are responding 

properly and operate at a degraded 

condition.

Reinstall all modules.

Contact factory if the problem persists.

Err 6

a message error affecting the software of the 

master controller or one of its

modules.

Check the integrity of all connecting cables used 

to drive slave boards for additional solenoids. 

also check the electrical grounding of the system 

installation.

Err 7

Indicates that one of the triac drivers are not 

functioning..

Return to factory for evaluation and repair.

Err 8

Internal Error.

Contact the factory.

Err 9

Unassigned message code.

Contact the factory.

3.0 - MAInTEnAnCE SUPPORT AnD DIAGnOSTICS

Содержание AIRWALL 16000

Страница 1: ...nual 2018 05 07 The reference in surface treatment International Surface Technologies istsurface com DUST COLLECTOR TYPE AIRWALL 16000 Warranty Safety Operation Service Parts Accessory Information Reg...

Страница 2: ...electrical details Parts list 21 Parts list Cont d 22 timer controller system 23 Series DCT1000 Dust Collector Timer Controller 24 Specifications Installation and Operating Instructions 24 Series DCT...

Страница 3: ...ouse 4 Check the equipment zx and compare it with the parts you have received If any parts are missing contact the supplier you purchased the equipment from Before operating the ISTblast SANDBLASTING...

Страница 4: ...e combined by the user in a variety of ways for purposes determined solely by the user No representations are intended or made as to the suitability or engineering balance of the combination of produc...

Страница 5: ...nce of drugs DO NOT OVERREACH Keep proper footing and balance at all times BEFORE CONNECTING THE UNIT be sure the power is the same as that specified on the nameplate of the Sand Blasting Cabinet With...

Страница 6: ...The differential pressure gauge shows the pressure difference between the dust side and clean side of the cartridges The led indicator helps determine the proper pulse pressure and timer off time set...

Страница 7: ...und to the grounding lug located on the rear wall of the dust collector Compressed Air Connections NOTE For maximum filter life and efficiency the pulse air source should be 30 relative humidity or le...

Страница 8: ...e pressure regulator located on the pulse manifold inlet adjust pulse pressure Set initial pressure at 70 psi Pulse Sequence Control Panel Your dust collector is equipped with an automatic cartridges...

Страница 9: ...led locked out and tagged out Failure to do so could result in death or serious injury from electrical shock unintentional actuation of a component or from the venting of trapped compressed air WARNIN...

Страница 10: ...are to be removed by blasting and obtain a Materials Safety Data Sheet for the blast media Collector Not Pulsing Check the manifold pressure gauge If the reading is low check the regulator adjustment...

Страница 11: ...dust Check and clean Make sure the tubing has not been inserted so far into the tube connection that it blocks the tube ends The in line dust filter may be blocked Clean or replace Snubbed fittings b...

Страница 12: ...The reference in surface treatment International Surface Technologies istsurface com 12 AW16000 Instruction Manual A 1 1 2 electrical panel see fig G front view...

Страница 13: ...The reference in surface treatment International Surface Technologies istsurface com 13 AW16000 Instruction Manual Right side view B 10 4 5 9 3 2 1 7 8 6...

Страница 14: ...The reference in surface treatment International Surface Technologies istsurface com 14 AW16000 Instruction Manual left side view C 1...

Страница 15: ...The reference in surface treatment International Surface Technologies istsurface com 15 AW16000 Instruction Manual rear view D 1...

Страница 16: ...The reference in surface treatment International Surface Technologies istsurface com 16 AW16000 Instruction Manual top interior view Top Interior E 2 3 1...

Страница 17: ...The reference in surface treatment International Surface Technologies istsurface com 17 AW16000 Instruction Manual electrical details Connectors cdes Panel F 1 2 5 6 4 8 7 3 11 10 9 2 12...

Страница 18: ...PN AIR INLET STOCK DESCRIPTION 1 NPN FOAM GASKET STOCK DESCRIPTION 1 618054 STARTER WITH BUTTON 2 617053 STARTER 3 616572 ELECTRIC CABLE 14 3 4 608568 SOLENOID 5 616535 LIQUID TIGHT CABLE 3 8 STOCK DE...

Страница 19: ...ETHANE HOSE 1 4 3 324561 PUSH IN 1 8 NPT X 1 4 4 N PN ON BUTTON 5 NPN OFF BUTTON 6 616741 STRAIN RELIEF 2522 STOCK DESCRIPTION 7 616770 CONNECTOR 3 8 8 616742 STRAIN RELIEF 2525 9 908704 PRESSURE MODU...

Страница 20: ...n surface treatment International Surface Technologies istsurface com 20 AW16000 Instruction Manual Timer Controller ststem DCP 100 Pressure module 908704 DCT 100 Static pressure indicator DCT 1000 Se...

Страница 21: ...or continuous cleaning applications Continuous cleaning applications do not require external inputs and can be used for time based on demand cleaning through use of the cycle delay feature For on dema...

Страница 22: ...oved under any circumstances For ease of installation and maintenance the connectors and fuse have been left unprotected The open frame design of the DCT1000 will require an enclosure that meets appro...

Страница 23: ...on and L2 are internally connected Switches connected to the control inputs at the top of the board must be isolated contacts connected only to the relevant terminal and to the common terminals The fo...

Страница 24: ...ough use of an external normally open switch 1 2 4 Connecting Multiple Timer Boards Both master controller boards and slave boards can have up to a maximum of 22 channels each The system may be expand...

Страница 25: ...able for different applications Starting with the most basic mode it is capable of operating in a continuous cleaning cycle This can be initiated by either placing a jumper between the high limit inpu...

Страница 26: ...s to secure the module In normal operation these are not required since the latching tabs are sufficient to secure the module even in a high vibration environment However if the unit is to be shipped...

Страница 27: ...rol panel or by an external switch connected between the alarm reset terminal and one of the common terminals The alarm reset will only operate if the pressure module is installed and the pressure has...

Страница 28: ...When first selected the display will flash the last output available in the system With single board installations this will be the number of channels installed typically 6 10 or 22 This value becomes...

Страница 29: ...Setup is identical to the High and Low Limit Setup The Low Alarm default is 0 The upper settable value is the full scale pressure of the pressure module and the lower limit is zero Pressing SELECT wi...

Страница 30: ...ind that each channel is provided with an LED that is illuminated when the triac switch is on This allows a visual correlation between the channel being pulsed and the operation of the solenoid 3 4 Co...

Страница 31: ...only appear when the master controller is used in conjunction with a slave board Make sure the control cable used in the daisy chain interface is properly shielded from noise Err 4 The master controll...

Страница 32: ...age circuitry Demand Cycle Mode A process in which the run mode is enabled through the on board pressure module or an external switch such as the Dwyer Photohelic Euro Connector A caged connection use...

Страница 33: ...ER sOLeNOiDS Line input MASTER CONTROLLER INPUT MUST NOT BE CONNECTED normally open contacts CONNECTIONS 4 20mA Series DCP100A 200A Pressure Modules Specifications Installation Operating Instructions...

Страница 34: ...20 mA circuit is isolated from groundand other signals The alarm relay contactsare isolated normally open contacts Pressure connections may be made to thestepped hose barbs with either 1 8 or3 16 I D...

Страница 35: ...to the desired setting Pressing bothUp and Down buttons simultaneously andholding for about four seconds will restore the factory default 2 3 High Alarm Setup The operation of the High Alarm Setup is...

Страница 36: ...LUSIVE PROPERTY OF ISTBLAST INFORMATIONS CONTAIN HEREIN CAN BE USED ONLY WHEN SPECIFICALLY AUTHORIZED BY CHEMCHAMP POSSESSION OF THIS DRAWING DOES NOT AUTHORIZED USE FOR TRANSMISSION TO ANY DROITS EXC...

Страница 37: ...N BE USED ONLY WHEN SPECIFICALLY AUTHORIZED BY CHEMCHAMP POSSESSION OF THIS DRAWING DOES NOT AUTHORIZED USE FOR TRANSMISSION TO ANY OTHER ORGANIZATION DROITS EXCLUSIFS C e dessin est L A P R O P R I T...

Страница 38: ...t does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE A...

Страница 39: ...on Manual WARRANTY INFORMATION TECHNICAL ASSISTANCE www istsurface com Tel 1 877 629 8202 450 963 4400 Fax 450 963 5122 For more information pricing or technical support contact your local IST distrib...

Страница 40: ...__ __ __ TEL NUMBER __ __ __ __ __ __ __ __ __ __ FAX NUMBER __ __ __ __ __ __ __ __ __ __ PURCHASE FROM __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ DATE OF PURCHA...

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