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23

AW16000 - Instruction Manual

Dimensional Specifications

1.1 Power Requirements

The controller has a “universal” power supply that will allow operation on 120 VaC to 240 VaC power lines. The 

input voltage must be between 85 VaC and 270VaC either 50 or 60 Hz. No circuit changes are required when 

switching between these voltages. The solenoid loads, however, must be sized to accommodate the line voltage 

selected.

1.2 DCT1000 Terminal Connections

The line and solenoid connections are located at the lower edge of the board below the plastic guard. The 

terminal block is a “Euro” style connector system that clamps the wire within the connector body. The connector 

will accept wire sizes from 14 to 22 aWG. 
The wire should be stripped to no more than 0.25 inches to avoid shorts or expose line voltages creating a 

potential safety hazard. To assist you in determining the proper wire gauge required, a strip gauge is provided 

at the lower right corner of the board. 
The connector system used on the DCT1000 is specified for single connection but you can piggyback to a single 

lug provided that local codes allow for this and good workmanship practices are followed. 
To power up the master controller and the channel expander, connect line power to l1 and l2 (see Dimensional 

Specifications, Figure 1). Connect the solenoids between the selected output and the solenoid common. 

Solenoid common and l2 are internally connected. 
Switches connected to the control inputs at the top of the board must be isolated contacts connected only to 

the relevant terminal and to the common terminals. The following subparagraphs describe the external switch.

1.2.1 External Pressure Connection

The controller may be used with an external pressure limit switch or sensor to provide demand-cleaning 

operation. The high limit and low limit inputs may be used for this purpose. 
a simple on-off system can be established with a single pressure switch connected to the high limit input. better 

control can be achieved with a high and low limit switch/gage such as the Dwyer Photohelic®. 
In this on demand mode, time on, time off, and cycle delay may be programmed to define the cleaning cycle. a 

three pin terminal block (Tb3) provides connection for external high and low limit switches (see Figure 2 on the 

next page). These switches must be isolated contacts. The common line must not be connected to equipment 

ground or protective ground, since these may introduce electrical noise and cause improper operation or 

possible damage to the control board. The operation of these inputs are summarized as follows (see next page):

Note: If a DCP100a or DCP200a pressure module is installed in the master controller, the switching 

functions are ignored.

Current

operation

Low limit 

switch

High limit

switch

Next 

operation

Hold

Open

Open

Hold

Hold or Run

x

Closed

Run

Hold

Ø

Ouvert

Hold

Hold

Closed

Ø

Run

Run

Closed

ß

Run

Hold

Closed

Ø

Run

Run

ß

Open

Hold

Legend

x

Either open or closed

Ø

Transition from open to closed

ß

Transition closed to open

1.0 — InSTALLInG THE DCT1000 (COnT’D)

Содержание AIRWALL 16000

Страница 1: ...nual 2018 05 07 The reference in surface treatment International Surface Technologies istsurface com DUST COLLECTOR TYPE AIRWALL 16000 Warranty Safety Operation Service Parts Accessory Information Reg...

Страница 2: ...electrical details Parts list 21 Parts list Cont d 22 timer controller system 23 Series DCT1000 Dust Collector Timer Controller 24 Specifications Installation and Operating Instructions 24 Series DCT...

Страница 3: ...ouse 4 Check the equipment zx and compare it with the parts you have received If any parts are missing contact the supplier you purchased the equipment from Before operating the ISTblast SANDBLASTING...

Страница 4: ...e combined by the user in a variety of ways for purposes determined solely by the user No representations are intended or made as to the suitability or engineering balance of the combination of produc...

Страница 5: ...nce of drugs DO NOT OVERREACH Keep proper footing and balance at all times BEFORE CONNECTING THE UNIT be sure the power is the same as that specified on the nameplate of the Sand Blasting Cabinet With...

Страница 6: ...The differential pressure gauge shows the pressure difference between the dust side and clean side of the cartridges The led indicator helps determine the proper pulse pressure and timer off time set...

Страница 7: ...und to the grounding lug located on the rear wall of the dust collector Compressed Air Connections NOTE For maximum filter life and efficiency the pulse air source should be 30 relative humidity or le...

Страница 8: ...e pressure regulator located on the pulse manifold inlet adjust pulse pressure Set initial pressure at 70 psi Pulse Sequence Control Panel Your dust collector is equipped with an automatic cartridges...

Страница 9: ...led locked out and tagged out Failure to do so could result in death or serious injury from electrical shock unintentional actuation of a component or from the venting of trapped compressed air WARNIN...

Страница 10: ...are to be removed by blasting and obtain a Materials Safety Data Sheet for the blast media Collector Not Pulsing Check the manifold pressure gauge If the reading is low check the regulator adjustment...

Страница 11: ...dust Check and clean Make sure the tubing has not been inserted so far into the tube connection that it blocks the tube ends The in line dust filter may be blocked Clean or replace Snubbed fittings b...

Страница 12: ...The reference in surface treatment International Surface Technologies istsurface com 12 AW16000 Instruction Manual A 1 1 2 electrical panel see fig G front view...

Страница 13: ...The reference in surface treatment International Surface Technologies istsurface com 13 AW16000 Instruction Manual Right side view B 10 4 5 9 3 2 1 7 8 6...

Страница 14: ...The reference in surface treatment International Surface Technologies istsurface com 14 AW16000 Instruction Manual left side view C 1...

Страница 15: ...The reference in surface treatment International Surface Technologies istsurface com 15 AW16000 Instruction Manual rear view D 1...

Страница 16: ...The reference in surface treatment International Surface Technologies istsurface com 16 AW16000 Instruction Manual top interior view Top Interior E 2 3 1...

Страница 17: ...The reference in surface treatment International Surface Technologies istsurface com 17 AW16000 Instruction Manual electrical details Connectors cdes Panel F 1 2 5 6 4 8 7 3 11 10 9 2 12...

Страница 18: ...PN AIR INLET STOCK DESCRIPTION 1 NPN FOAM GASKET STOCK DESCRIPTION 1 618054 STARTER WITH BUTTON 2 617053 STARTER 3 616572 ELECTRIC CABLE 14 3 4 608568 SOLENOID 5 616535 LIQUID TIGHT CABLE 3 8 STOCK DE...

Страница 19: ...ETHANE HOSE 1 4 3 324561 PUSH IN 1 8 NPT X 1 4 4 N PN ON BUTTON 5 NPN OFF BUTTON 6 616741 STRAIN RELIEF 2522 STOCK DESCRIPTION 7 616770 CONNECTOR 3 8 8 616742 STRAIN RELIEF 2525 9 908704 PRESSURE MODU...

Страница 20: ...n surface treatment International Surface Technologies istsurface com 20 AW16000 Instruction Manual Timer Controller ststem DCP 100 Pressure module 908704 DCT 100 Static pressure indicator DCT 1000 Se...

Страница 21: ...or continuous cleaning applications Continuous cleaning applications do not require external inputs and can be used for time based on demand cleaning through use of the cycle delay feature For on dema...

Страница 22: ...oved under any circumstances For ease of installation and maintenance the connectors and fuse have been left unprotected The open frame design of the DCT1000 will require an enclosure that meets appro...

Страница 23: ...on and L2 are internally connected Switches connected to the control inputs at the top of the board must be isolated contacts connected only to the relevant terminal and to the common terminals The fo...

Страница 24: ...ough use of an external normally open switch 1 2 4 Connecting Multiple Timer Boards Both master controller boards and slave boards can have up to a maximum of 22 channels each The system may be expand...

Страница 25: ...able for different applications Starting with the most basic mode it is capable of operating in a continuous cleaning cycle This can be initiated by either placing a jumper between the high limit inpu...

Страница 26: ...s to secure the module In normal operation these are not required since the latching tabs are sufficient to secure the module even in a high vibration environment However if the unit is to be shipped...

Страница 27: ...rol panel or by an external switch connected between the alarm reset terminal and one of the common terminals The alarm reset will only operate if the pressure module is installed and the pressure has...

Страница 28: ...When first selected the display will flash the last output available in the system With single board installations this will be the number of channels installed typically 6 10 or 22 This value becomes...

Страница 29: ...Setup is identical to the High and Low Limit Setup The Low Alarm default is 0 The upper settable value is the full scale pressure of the pressure module and the lower limit is zero Pressing SELECT wi...

Страница 30: ...ind that each channel is provided with an LED that is illuminated when the triac switch is on This allows a visual correlation between the channel being pulsed and the operation of the solenoid 3 4 Co...

Страница 31: ...only appear when the master controller is used in conjunction with a slave board Make sure the control cable used in the daisy chain interface is properly shielded from noise Err 4 The master controll...

Страница 32: ...age circuitry Demand Cycle Mode A process in which the run mode is enabled through the on board pressure module or an external switch such as the Dwyer Photohelic Euro Connector A caged connection use...

Страница 33: ...ER sOLeNOiDS Line input MASTER CONTROLLER INPUT MUST NOT BE CONNECTED normally open contacts CONNECTIONS 4 20mA Series DCP100A 200A Pressure Modules Specifications Installation Operating Instructions...

Страница 34: ...20 mA circuit is isolated from groundand other signals The alarm relay contactsare isolated normally open contacts Pressure connections may be made to thestepped hose barbs with either 1 8 or3 16 I D...

Страница 35: ...to the desired setting Pressing bothUp and Down buttons simultaneously andholding for about four seconds will restore the factory default 2 3 High Alarm Setup The operation of the High Alarm Setup is...

Страница 36: ...LUSIVE PROPERTY OF ISTBLAST INFORMATIONS CONTAIN HEREIN CAN BE USED ONLY WHEN SPECIFICALLY AUTHORIZED BY CHEMCHAMP POSSESSION OF THIS DRAWING DOES NOT AUTHORIZED USE FOR TRANSMISSION TO ANY DROITS EXC...

Страница 37: ...N BE USED ONLY WHEN SPECIFICALLY AUTHORIZED BY CHEMCHAMP POSSESSION OF THIS DRAWING DOES NOT AUTHORIZED USE FOR TRANSMISSION TO ANY OTHER ORGANIZATION DROITS EXCLUSIFS C e dessin est L A P R O P R I T...

Страница 38: ...t does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE A...

Страница 39: ...on Manual WARRANTY INFORMATION TECHNICAL ASSISTANCE www istsurface com Tel 1 877 629 8202 450 963 4400 Fax 450 963 5122 For more information pricing or technical support contact your local IST distrib...

Страница 40: ...__ __ __ TEL NUMBER __ __ __ __ __ __ __ __ __ __ FAX NUMBER __ __ __ __ __ __ __ __ __ __ PURCHASE FROM __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ DATE OF PURCHA...

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